Artisan Surf Designs
(Falkenau Surfboards & Fins)
(Custom Board Bags by Melissa)
2658 State Street
Carlsbad, CA 92008
(Located on the side of Legends Surf Shop)
info@artisansurfdesigns.com
619-757-0100

Welcome to Artisan Surf Designs: Falkenau Surfboards & Fins, created by David Falkenau!

Welcome to my Blog. I created this blog to help fuel my creative hobbies by allowing my friends and viewing public to share in some of my surf designs, my passion for playing music, my art based creations, and updates on what is going on in my humble little world.

GOD, the GREAT SPIRIT, has blessed me with the passion to walk the path of an aspiring artisan and musician. I attribute everything I do to my savior, the good LORD Jesus Christ.

I live my mortal life while free-surfing; designing, refining, and shaping surfboards; designing and foiling fins; building hollow wood surfboards; building skateboards; wood-shedding, writing, recording, mixing, mastering, engineering, and performing my music (Fender Rhodes & Saloon Style Upright Piano, Fender Strat & Tele Guitars, Acoustic Guitars, Drums, Bass, Harmonica, Percussion, Vocals, Harmonies); screen writing & writing poetry; compiling footage for my mini-dv and 16mm film documentary; teaching blues piano; teaching reading, writing, listening, and speaking the English language and ESL at the Army and Navy Academy in Carlsbad, CA, where I used to coach wrestling, surfing, sailing, and currently advise Cadets for Christ, and Fellowship of Christian Athletes (now Band of Brothers); woodworking; designing and silver-smithing jewelry; trying hard to be a great husband to my beautiful wife, a devoted and loving father to our three beautiful blessings (Gavin, Bella, and Eden) and one big furry blessing (our dog Nick); and I am aspiring to be a master craftsman and Artisan, like my buddy Skip, and many others (Bill Thrailkill, etc.) who have influenced my surfboard shaping. My ultimate goal in all of this is to find fulfillment in using my gifts to positively influence the lives of people like YOU.

Earlier in 2009, I earned EMT-B certification. I'm currently enrolled at Training Division / Hill College, Texas, earning my EMT-Intermediate certification, in the process of becoming Firefighter-Paramedic. When I was a child, my grandmother asked me what I wanted to be when I grew up. I told her I wanted to be an Indian. She said, "You're already an Indian." I told her, "Than I want to be a Chief!" She asked me what I wanted to be if the Indian Chief thing didn't work out. I told her, "Than I want to be a fireman." She said, "You'll make a good Chief." She never specified whether she meant "Indian Chief" or "Fire Chief". However, it has become my "midpoint" life goal to become a Firefighter-Paramedic. If I discipline myself, and work hard enough, in due time, I'll retire as the best damn Fire Chief the profession has ever known - then I'll know I've made my grandmother proud.

A college professor and mentor once told me that I am a renaissance man. I liked the "ring" that had to it. So when people ask me what I do for a living, I like to tell them that I am somewhat of a renaissance man for hire.

When my family lived in O-side, Jerry Ingham and I built a completely portable and removable 8' wide x 16' deep x 9' high surfboard shaping bay; a 16' wide x 16' deep x 9' high wood shop; and a 8' wide x 24' deep x 9' high work shop, complete with fans, filtered ventilation, smoke alarms, fire extinguishers, all designed with safety in mind. I started to feel the effects of the economy taking a southward curve, so I had no choice but to bail on that project.

I have since moved my "shop" to State Street, attached to Legends Surf, in Carlsbad. My buddy, Jeff Warner, knew I was struggling to stay afloat financially at my other place, and was kind enough to let me rent a space 10.5' x 22' attached to his surf shop so I could afford to keep my hobby and passion for making surf-craft alive.

I am always trying to work hard towards being environmentally conscious, while keeping the future generations of surfers in mind with everything that I design and build. Our ocean is more polluted and more crowded than it has been in any time in its history. It is our legacy to walk lightly on the path we choose to walk, and take with us whatever we began our journey with, leaving only footprints, and the knowledge we've learned for younger generations apply to their walk.

I DO NOT GLASS OR USE RESIN, EPOXY, OR ANY TOXIC CHEMICALS IN MY SHOP. I work mostly with wood, and if I'm not using U.S. Blanks, I try to use non-TDI surfboard blanks. I dispose of surfboard foam waste at local surfboard manufacturing facilities to assure that my waste is disposed of properly. I also use recycled wood and salvaged wood for my projects. So if you have any wood that you want to get rid of, let me know beforehand! IF MORE MANUFACTURERS OF SURF PRODUCTS WOULD DO THIS, SURFING WOULD HAVE A CLEANER IMAGE!!!!!!!

My overall focus with building surf-craft has always been to learn and master the art of shaping, while refining boards I've made and ridden, so that one day, I will have made that "magic" board -- the one that works exactly the way it was designed to work. I have finally reached the point of shaping 4 "magic" boards (based on feedback from riders and my own experience on two of them). I strive to one day shape fine custom surfboards like my friends Skip Frye, Bill Thrailkill, Josh Hall, and all my other friends, mentors, and influences whom I've had the honor of knowing throughout this journey; to build beautifully crafted hollow wood surfboards, like Paul Jensen, Danny Hess, and all of the wood board artisans on Swaylocks; to design, cut, and foil my own wood fins like Geppy, Hasselgrave, Cherry, McCormack, Marlin Bacon, and Daniel Partch; to design, cut, steam bend, and build skateboard decks to keep the look of the classics alive; all innovated with templates and foils designed with specific rigidity for speed, like Simmons and Thrailkill, or for flex, drive, hold, trim, and glide in various waves and conditions, Like Skip Frye. I also mill my own wood for custom nose and tail blocks, custom wood surfboard racks & board hangers. My wife sews fin covers, board socks, board bags, board straps, and carriers, all custom tailored to fit any surfboard or fin combination.

Feel free to pop in and visit me some time. I'm always up for a good conversation -- and be sure to check out Jeff Warner's shop, LEGENDS , with the green awning (the best little surf shop in So-Cal)!

If you like guitars, check out Epic Guitars next door (blue awning). Kevin Kinear is an awesome person, amazing guitar player, and carries some of the most beautiful guitars that I've ever seen.

Please help support the hand-shaped surfboard market. We are a dying breed, because capitalist kooks with no talent or soul are creating slave labor at alarming rates, creating more boards than our ecosystem or line-ups will ever be able to handle out of more toxic materials and processes than ever before. THEY are the reason hand-shapers can't sell a damn custom hand-shaped surfboard that they poured their own sweat, heart, and soul into for what it's really worth... one board a day... one day at a time, like it used to be.

SUPPORT YOUR LOCAL HAND-SHAPER!

-- Dave Falkenau (KAWIKA on Swaylocks)

Here are some old videos of me crooning - from the Biddle Street Archives... circa 2002 or 2003...

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Artisan Slide Show

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ORDER YOUR BOARD TODAY BY CALLING 619-757-0100!!!!!!!

Models I currently offer:

"Tadpole"
(This is the ultimate kid's board!)
sizes: 2'0" to 4'7" 4'8" 4'9" 4'10" 4'11" 5'0" 5'1" 5'2" 5'3" to 5'9"
Blank: U.S. Blanks 5'9"P
I originally shaped this model for my son, Gavin Cole Miller as a beginner board when he was 8 years old. ...available in any fin combination, boxes or glass-ons... $450
on up

"Hagan Fish"
(This fish is unlike any other!)
sizes: 5'2" 5'3" 5'4" 5'5" 5'6" 5'7" 5'8" 5'9" 5'10"
This was an experimental fish designed in collaboration with one of my students, Delco Hagan. I made this one 21" wide, with a wider nose for easy paddling and wave entry, and pulled in the rear end to 9" butt crack between the two pins...moved the fins up and in...with rounded rails.
...available in any fin combination, boxes or glass-ons... $600
on up

"The Seed"
(This is the fastest fish I've ridden!)
sizes: 5'3" 5'4" 5'5" 5'6" 5'7" 5'8" 5'9" 5'10" 5'11"
This is a streamlined high performance fish foiled to perfection originally for Raymond Turnipseed of Carlsbad / Oceanside, CA. This has a definite "MEZ" influence from Kauai. I actually used a 5'7" Richard Gomez knee-board / fish template for this board... I rode one of these (5'7") on a huge winter swell double to triple overhead, and went faster than any board I've ever ridden. It blew my mind.
...available in any fin combination, boxes or glass-ons... $600 on up

"Johnson Summer Hybrid Quad"
(NEW MODEL FOR SUMMER 2008!!!)
sizes: 5'4" 5'5" 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0"
The Johnson Summer Hybrid Quad is a model I designed and shaped with John "Jodasch" Johnson. It is a Hybrid-Fish Swallow Tail Quad. John's is 5' 8" and has a modified fish template where the curve bends around to allow 8" between the pins, with a 2" deep swallow tail. It's 19 1/2" wide and 2 3/8" thick. The board is completely foiled out with streamlined rails and a nice single to double barrel concave flowing out through the fins and tail... Call me up if you want to order one for yourself. I can make 'em in any size and / or according to your favorite dimensions.
Designed as a Quad with Futures, but...available in any fin combination, boxes or glass-ons... $600 on up

"El Pescado"
(A fish with a classic feel!)
sizes: 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0" 6'1" 6'2"
This is a classic fish template foiled out and completely dialed for a variety of wave sizes and conditions in San Diego and North County.
...available in any fin combination, boxes or glass-ons... $600 on up

"Divine Design" Fish
(This board is amazing!)
sizes: 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0" 6'1" 6'2"
This is modeled and designed after my own 5'10" Skip Frye fish that Skip shaped me for one of my birthdays, which is foiled out and simply amazing... I made a template of it and started shaping them, as a cross between they way Skip made mine, and some tweaks that I put into it to compliment my own surfing style. It works best with twin keels or as a quad.
...available in any fin combination, boxes or glass-ons... $600 on up


"Destroyer Twin" / BT Arc Fish / Broom Fish / Grouper Fish
(This board goes like a scorched ape!)
sizes:
5'2"-8'4"
Blanks: U.S. Blanks 5'10" RP (with Classic Frye or Small Frye rocker); 6'2" A; 6'5" A; 6'8" RP
(with Classic Frye or Small Frye rocker); 6'10" A; 7'3" A; 7'5" A; 7'7" A; 7'9"H; 8'0"H; 8'1" EA; 8'2"A; 8'3"H; 8'4" SP (closest to the Clark 8'3"E)
This board was designed with the help of Bill Thrailkill of the "Surf Systems" fame. Bill is the originator of the "twin fin", the use of the "D" and reverse "D" fin, the "widow-maker", stabilizers, and corner fins. He was riding his "twin-symmetrically-foiled-fin" set-ups 2" off center back in the late 60's at Pipeline, before anyone else ever thought about anything but the single fin. He designed big wave boards that looked like large short boards, which could out-surf anything out there. His theory was that you can always slow a board down, but you can't get a slow board to go fast! He was built for speed, and his boards are the fastest in the water, even today. Typically the tails are 10" - 10.5" and set-up with the "twin" or "widow-maker" set up.
...available as a quad, twin or widow-maker, Fins Unlimited Boxes and Brewer or Thrailkill Fins ONLY!....$675 on up

"Newshape Quad"
(BT Arc Fish / Broom Fish / Grouper Fish)
It works best as a 5'10", 6'0", 6'8", or 6'9"
Blanks: 5'10RP with Classic Frye or Small Frye Rocker; 5'8"RP with Classic Frye or Small Frye Rocker; 8'4"SP (closest to the Clark 8'3"E that was originally used for the 6'0" and 6'9")
This board is very similar to the Thrailkill Twin or Destroyer Twin. However, it is set-up as a quad instead of a Thrailkill Twin. The 6'0" and 6'9" were made with both options (quad and twin boxes). This board has been ridden by Jeff Warner at Legends, Brad Whann, myself, and others. Jeff thought it was very fun and had a good "Frye-like" feel to it. Brad told me in his 30 years of surfing and tesing boards for Bill Johnson and others, that this board "magic". He had me shape him one, and has asked me if he can rep them for me. We have collectively decided that there is definitely something magic about this board. I shaped it out of a Clark Foam 8'3"E Eaton Blank to get the flattest rocker possible. It has a hulled nose, flat bottom, into some vee out the tail with Frye-roll on the bottom rails, and foiled from the top down to the apex of the rails. There is a lot going on in this board. The original Bill Thrailkill Newshape template is 6'0", and that is exactly what this board is... Bill helped me template this one. The Back fins are up 4 3/4" from the tail, in 1 7/8" from the rail at the trailing edge, and towed in 2 7/8" from the rail at the leading edge. The Front fins are up 10 1/8" from the tail, in 1 1/8" - 1 1/4" from the rail at the trailing edge and towed in 2 1/8" - 2 1/4" from the rail at the leading edge. I use Futures Vector II FSG1 415's in the front, and Futures Quad 340's in the back.... this is exactly how you'll get it... $675

"Aaron Pallasch Model"
(This is THE ANSWER to the modern shortboard!)
sizes: 5'9" 5'10" 5'11" 6'0" 6'1" 6'2" 6'3" 6'4" 6'5"
This is an amazing little ripper, originally designed with a little thicker body for taller or heavier surfers 145 lbs. on up who like a shorter board for heavy ripping, aerial maneuvers, and high performance pro-level surfing.
...available in any fin combination, boxes or glass-ons... $600

"Magic Sam" (not to be confused with the Nat Young Magic Sam...completely different)
(This is the ultimate "Big Guy" short board!)
sizes: 6'4" 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0"
At 20 1/2" Wide x 2 3/8" Thick, this baby can hold up to the heavies...double barrel...serious vee... killer!

...available in any fin combination, boxes or glass-ons... $600

"Fryed Fish" / Long Fish / Long Fish Simmons
(A "Long" Fish for the "Big" days!)
sizes: 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0" 7'1" 7'2" 7'3"
T
his board is another one of my attempts at trying to emulate the Master himself... it was modeled and designed after another one of my longer Skip Frye fish that Skip recently finished for a belated Christmas gift, which is foiled out and simply amazing... After studying Skip's and Josh's Long Fish Simmons and Josh's Fish Simmons Quads, I had to put my skills to the test and see if I could make one... don't want to disappoint the Skipper!
...available in any fin combination, boxes or glass-ons... $600


"Modified Displacement Hull"
sizes: 5'1" on up to whatever you want!
My hull journey started when I dropped everything I was doing in my shop, took a few months to do extensive research, and learned everything I could about the hull surfboard. I studied Diffenderfer's boards, e-mailed Greg Liddle, talked to George Greenough, read everything I could on the internet and Swaylocks, and studied boards that were considered "magic". This led to me shaping a 7'0" "Freak of Laminar Flow", which is now in the collection of Dan Salimone. I'm currently experimenting with these, even though we don't have ideal conditions in Carsbad for a board like this. You really need a nice clean wide open face for one of these. They are super fun and ride completely different from any other surfboard. You are really burying your entire rail and relying on your flex fin on your bottom turn, transitions back up into the face, and your backside turns. If you've read the Surfer's Journal Articles "Stubbies" or "Displacement" or have heard of Bob Simmons, George Greenough, Clark "Greg" Liddle, Ryan Gerard, Dan Salimone, Brian Hilbers, Kirk Putnam, Mark Andreini, Steve Krajkowski, Klaus, Kopps, Kit, McMalibu (sways), Queequeg (sways), Fineline Surfboards, or the Hull Tribe up North, they are the ones who started it all. They are the masters of the whole hull riding experience.
...available in any fin combination, boxes or glass-ons... $600-$850

"Classic 70's Diamond Tail Diff/Seed Model"
(Originally designed by Mike Diffenderfer for Raymond Turnipseed)
sizes:
6'4" 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0"
This is a classic 1970's wide point forward single-fin, diamond tail down railer, designed by master shaper Mike Diffenderfer for master surfer Raymond Turnipseed!
...available in any fin combination, boxes or glass-ons... $600


"PB Point Section Connector (mini)"
(This is my mini version of the ultimate all-in-one Point Model)
sizes: 6'10" 6'11" 7'0 7'1 7'2" 7'3" 7'4" 7'5" 7'6"
This board needs a pretty flat, Fryeish rocker to work right. I designed this after years of living in San Diego, surfing PB Point in San Diego County. I studied boards that Skip Frye made for the point as well as personal riders that Jade and Glen from Star Surf had in their personal collections. My mini point model is all of those boards I studied, wrapped up into one nice little package, ready to deliver a memorable session at any point or reef!
...available in any fin combination, boxes or glass-ons... $600


"Classic 70's Pin Tail"
(Originally designed by Mike Slingerland @ Surfboards Hawaii)
sizes: 7'0" 7'1" 7'2" 7'3" 7'4" 7'5" 7'6" 7'7" 7'8"
This is another 1970's wide point forward single-fin, pin tail down railer designed after my own personal Mike Slingerland Surfboards Hawaii... I can catch anything on this baby in waves of any size. Talk about a smooth ride... This is it!
...available in any fin combination, boxes or glass-ons... $600

"The Middle Man"
(This is my answer to the mid-length and hybrid surfboards out there... trust me, you'll want one!)
sizes: 7'7" 7'8" 7'9" 7'10" 7'11" 8'0" 8'1" 8'2" 8'3"
This is a mid-length board that can be shaped any way you like it.
...available in any fin combination, boxes or glass-ons... $600

"One Board Quiver"
This is shaped from a Bill Thrailkill Planshape and rocker Template.
Sizes: 7'10" - 8'10"
This
is your answer to the "quiver" question. This is the only board you'll need, for just about anywhere. This template and rocker are based on tested and proven boards that Bill Thrailkill made and has ridden, or has made for others who have ridden them in California, Hawaii, France, etc. It was carefully designed to handle the smallest waves up to about 20'.
...available in any fin combination, boxes or glass-ons... $675

"Fish Simmons"
(I didn't design this board so I won't change the name
. It was designed by Skip Frye)
sizes: 8'8" 8'9" 8'10" 8'11" 9'0" 9'1" 9'2" 9'3" 9'4"
This is a really neat board if you've never tried one. Skip makes them down in PB and they are surfed at the point and at the cliffs mostly. My friend Josh Hall comes about as close to a Skip Frye Fish Simmons as a shaper can get. This is my attempt. It is made to be ridden as a 3 finned board, but...
...available in any fin combination, boxes or glass-ons... $675 - $850

"The Glide"
(This is a classic Double-Ender like a Skip Frye Double Eagle)
sizes: 8'10 8'11" 9'0" 9'1" 9'2" 9'3" 9'4" 9'5" 9'6"
The first one I shaped was a (2+1) FCS & Fins Unlimited / Bahne Box set up - Skip Frye Eagle Template with the center box 6 5/8" - 7" up from the pintail; Magic Pin Tail Template; Inspired by Skip Frye Eagle / Magic; Red White & Blue Resin Swirl; Glossed & Polished Finish; glassed on fin-panel Leash Loop... but I can make it any way you prefer!
...available in any fin combination, boxes or glass-ons...
$675 - $850

"The Oceanslider"
(This baby was made for speed and glide... As we all know speed + glide = slide... and slidin' in trim in the upper 3rd of the wave is what she's all about!)
sizes: 8'10 8'11" 9'0" 9'1" 9'2" 9'3" 9'4" 9'5" 9'6"
This was originally shaped for Wayne as a Christmas gift from Dan at Hill Street Cafe, Oceanside, CA.
I shaped this one with hard down rails all the way around for speed. This one has little bit of roll in first 3rd, goes harder in the middle third, and the last 3rd is hardest, with the last 12" - 18" sharp as a straight razor. I love pintails, so I went with a pintail. This one will get an 8" box 7" up from the tail. However it works best as a Bill Thrailkill set-up with two 10" boxes sunk 2" off center.
...available in any fin combination, boxes or glass-ons...
$675 - $850


"The Perch" / "Surf Perch"
(This is my nose rider... aptly named because you'll be perchin' all ten little toesies up on da nose!)
sizes: 9'7" 9'8" 9'9" 9'10" 9'11" 10'0" 10'1" 10'2" 10'3"
This log was designed specifically for nose riding in mind. It was originally designed for my great friend and fellow surf buddy, Tom Morgan of Atlantic Beach, FL. He's about 6'5", and needed a special board to get him to the nose, and this is what we came up with.
...available in any fin combination, boxes or glass-ons...
$675 - $850


"Rhino Racer"
(Step into the realm of cross country surfing!)
sizes: 11'5" 11'6" 11'7" 11'8" 11'9" 11'10" 11'11" 12'0" 12'1"
This board has hard down rails for fast drops, driving down the line, and making all the connections, from the first wave on the outside, all the way to the beach!
...
available in any fin combination, boxes or glass-ons... $850

"Tyrannosaurus Tandem"
(Experience the ultimate in Tandem Surfing)
sizes: 12'2" 12'3" 12'4" 12'5" 12'6" 12'7" 12'8" 12'9" 12'10"
This board was made for Tandem Surfing in a variety of wave sizes. It has the rocker a pair of tandem surfers' need to make critical drops and keep the nose up in critical sections.
...available in any fin combination, boxes or glass-ons...
$850

"Mommy's Little Monster"
(Ah... the modern OLO!)
sizes: 13'1" 13'2" 13'3" 13'4" 13'5" 13'6" 13'7" 13'8" 13'9"
This board is beautiful, with smooth lines, and the wide point in the aft section for easier maneuverability. Surprisingly, you can handle this board with relative ease. Catch waves from 6" to Sunset or Waimea on this baby!
...available in any fin combination, boxes or glass-ons...$1,310 - $1,390

I can shape anything you have in mind, grom, short, fish, fun, egg, hull, long, nose-rider, log, glider, or all in-between, and cross-country boards as large as you can find a blank for!

I MAKE CUSTOM NOSE BLOCKS, TAIL BLOCKS, AND WOOD FINS TOO!!!!!

God Love The Fish!

The "FISH" design is by far my favorite. If you look back at what Steve Lis invented back in his kneeboarding days, you'd find that this design was before its time, especially after Jeff Chin took it out and stood up on it for the first time, drew his line high, and flew faster than his friends on the shore had ever seen. The Fish and Quad Fish are in a realm of their own. This is one of my specialties.

I have recently expanded my "Fish" template quiver toward the "Arc Tail" or "Broom Tail" or "10-10 1/2 inch" Square Tail Realm with the Thrailkill array of fin set-ups (Twin foils set 2" off center; Widow-makers; Edge Fins; Trailers; Stabilizers; etc.). I am putting 3 of them to the test up here in Carlsbad -- a 5'10"; a 6'0"; and a 6'9". So far, these things have exceded my highest expectations... they go like a scorched ape! I am calling this board the "Destroyer Twin" because it just destroys any other twin design out there as far as performance is concerned.

I have a surfboard history in my template collection dating from early Olo boards to the Duke Kahanamoku, Tom Blake, Bob Simmons, Phil Edwards, Dale Velzy, Dewey Weber, Greg and Jed Noll, Donald Takayama, Skip Frye, Sam Hawk, Jerry Ingham, Bobby Sakoda, Tommy Maus, George Greenough, Rich "Toby" Pavel, Richard "Dick" Brewer, Joel Tudor, David Nuuhiwa, Mike Diffenderfer, Topper Driggs, Ryan Gerard, Bob Pearson, Drew Marquis, Paul Jensen, Bill Thrailkill, Bing Copeland, Rich Harbour, Clubber, Surfboards Hawaii, Mike Slingerland, Surfboards Australia, Wayne Lynch, Hawaiian Style, Island Influence, Eddie Guitierrez, Richard Gomez, Eggs, Section Connectors, Fish, Quads, Twinzers, Speed Dialers, and the list goes on.

I throw a huge shaka of thanks and gratitude at all of the shapers who have influenced my shaping and my style. Without my former mentors and template originators, I would have been riding a much trickier and harder wave of R&D, than the one I have been gliding on developing my own shapes, designs, and templates. I cannot thank you guys enough -- Especially Skip Frye and Bill Thrailkill -- You have simplified my learning curve exponentially!

Aloha & Mahalo,

-- David Falkenau

This is exactly what it costs ME to make YOU a custom hand-shaped surfboard...

YOUR COST BREAKDOWN - just so know exactly what you are paying for:

My hand-shaped boards start at $590 and go up from there.

Hollow Wood Boards average $1200 - $3500

Keep in mind that most retail shops take a 25% minimum mark-up on the boards you are buying from them!

You automatically save 25% by ordering a board through me or any other local hand-shaper!

If you want me to shape you a board, this is how it works:

1) Look at the blank catalog and choose the blank you want me to make your board out of. Pick one that is as close to the final shape as possible, unless I have specified a specific blank for a specific shape or model.

2) Go buy the blank and bring it to me (or send me the money and I'll pick the blank up at Mitch's in Solana beach for an added fee of $10-$25 to cover my gas and my time).

3) Send me half of the total board price so I can get started on your board (I do 1/2 down deposit and 1/2 remaining balance upon pickup):

Legends Surf Shop

c/o David Falkenau

2658 State Street

Carlsbad, CA 92008

4) Tell me if you want a Traditional Polyester Resin Glass job by Luiz Masuzzo or Mauricio Avila or a Keahana Epoxy Resin Glass job (see the bottom of this section for Keahana's pricing).

5) I'll contact Luiz Masuzzo or Maurico Avila (my glassers) to confirm your price, and will get back to you to confirm... same process if it is done at Keahana... I will just have to confirm with Raul Espinosa, and then give you a call.

6) Once we (you and I) dial in all the details I will shape your board and send it off to the glasser.

7) When your board is complete, you can pick it up at my shop or at Legends, and you can pay me the remaining balance (1/2 of the total price). If your board requires shipping, you are responsible for any added costs that go into the packaging, insurance, shipping, and handling of your new board... your choice of carrier!


BLANKS:

I use U.S. Blanks exclusively!

Click here to see the catalog!

The Prices quoted are from Mitch's in Solana Beach!

Contact them for blank pricing:

Mitch's Solana Beach

363 North Hwy 101
Solana Beach, CA 92075
858-481-1354


SHAPING:

While considering my Shaping Fee, keep in mind, I put my heart, sweat, and soul into the shaping of your board. It is a passion and a love affair between my desire to design and build a work of functional art, my eyes, my planer, my hands, and the blank. I am a proponent of the Great American Dream... so help keep this dream alive and please don't ask me for a "Bro-deal".

$350... 0’0” up to 6’11”

$375... 7’0” up to 8’11”

$400... 9’0” up to 9’11”

$425... 10’0” up to 10’11”

$450... 11’0” up to 11’11”

$500... 12’0” up to 12’11”

$550... 13’0” up to 13’11”

Glassing:

Up to 6’11”………………………………………$180

7’0” to 7’11”……………………………………$190

8’0” to 8’11”……………………………………$200

9’0” to 9’11”……………………………………$210

10’0” to 10’11”…………………………………$220

11’0” to 11’11”…………………………………$230

12’0” to 12’11”…………………………………$240

13’0” to 13’11”…………………………………$250

Base Glassing Price (above) Includes:

1) Lamination with “E” or “D” cloth (1 layer 4 or 6 oz. bottom and 2 layer 4 or 6 oz. deck

2) Logos

3) Hot Coat

4) Sanded Hot Coat Finish

5) Leash Plug; or Leash Loop; or ½ Moon Cut Fin Panel Leash Attachment

6) Fin Systems: FCS (fins included)

Future Fins (fins included) $5 - $20 add on cost

Lok Box (fins included) $5 - $20 add on cost

8” Single Box (included) added cost for 10” box or Stinger Box

2+1 Combo (add $10)

Quads (add $25)

C5 (add $25 - $30 depending on brand and set-up)

Glass-ons ($10 - $50)

*Carbon Fiber Fins, Fiberglass fins, Longboard Center Fins and Special Order Fins are an extra cost per quote.

Glassing Alternative Options:

7.5 oz. – 10 oz. Volan (add $30 per side)

“S” cloth ($3 per yard) or ($10 per layer under 7’ and $20 per layer over 7’)

Fee for Glassing Channels and difficult contours (add $7.50 each)

Epoxy is an additional $75 - $150 (based on board length and epoxy brand)

Color Options:

Airbrush ($20 minimum, contingent upon specific work, priced per quote)

Tints & Pigments:

$35 for basic coloring per side up to 7’11” and $60 for 8’0” +

$45 for abstracts / acid splash / swirls per side up to 7’11” and $65 for 8’0” +

Inlay color on deck or bottom ($30)

Pin Lines ($25 on up depending on amount detail)

Finish Options:

Acrylic Finish ($10)

Polished Acrylic ($25)

Sanded Gloss

$35 - $45 under 8’0”

$50 over 8’0”

Gloss & Polish

$45 - $55 for boards under 8’0”

$60 for boards 8’0” up to 10’0”

ADD $5 per 6” over 10’

California Residents add 7.75% sales tax to your overall board cost! I shape under Warner Enterprises / Legends Surf Shop's license.

As of October 2009, my boards are glassed by Luis Masuzzo at M&M, in Oceanside!!!!!!!

I also use KEAHANA Triaxial EPS Epoxy Systems if you want EPOXY:

- Shortboard Epoxy Glass Job... $285

(Keahana Blank & Glass Job...$350)

- Fun boards and boards up to 8'0"... $350

(Keahana Blank & Glass Job...$430)

- Longboards and boards up to 10'0"... $420

(Keahana Blank & Glass Job...$505)

All Keahana boards are priced with hot coat and gloss.

Thursday, October 29, 2009

ANOTHER PILOT WHALE MASSACRE IN DENMARK.... WTF?????????????????




WHAT IS WRONG WITH THIS WORLD????????  HUH???  HOW CAN THIS BE ALOUD TO GO ON??????

These DENMARK fishermen (human mammals) should be brought to justice, and tortured just like the torture they are inflicting upon these marine mammals!

THIS BEHAVIOR IS A SHAME!

In the following pictures, the sea has been dyed red with the blood of a pod of thousands of Pilot Whales, herded into into a Denmark bay for an annual tradition of mammalian slaughter .

This happens EVERY YEAR  in the FEROE ISLANDS in DENMARK!

This traditional massacre represents a "right of passage" into adulthood for these young and very misled Denmark youth….

The Pilot Whales do not die right away... their bodies are penetrated with filosos (flensing) hooks, as they shriek with sounds representative of crying babies!  They suffer a slow and agonizing death.

The Danes have no compassion as the docile marine mammals bleed slowly and suffer from their tremendous wounds as they fight, dying in a bay full of the blood of thousands of Pilot Whales from the same pod.

The cowards committing the mass slaughter (the murderous young Danes) are celebrated as if this were a sporting event by onlookers and fellow islanders as heroes of the island, having demonstrated their maturity... to the inhabitants of the island.

I wonder how those Cowardly Danes would take to flensing hooks impaled into their their skulls and bodies as their bones are shattered by the blunt trauma and their skin is flensed off the bone while they writhe in agonizing pain, fighting for their lives and eventually wishing for a quick death to end it all?

In my opinion, the Danish youth are misinformed and are not educated on the ecological effects of how the their actions negatively affect the entire marine ecosystem on a global scale.   Someone needs to put together a program which goes to countries where mass slaughters like this are performed and accepted as part of the culture or tradition of the people of that area, so they can be educated and their cultural traditions hopefully reformed to stop these mass slaughterings of our fragile marine life.  I feel no shame in saying this.  I stand firm in my beliefs, and I will do everything in my power to help STOP THE SENSELESS KILLING!!!!!!!!!!!!!!!!!!!!!!!!!!!!  YOU CAN HELP BY GETTING INVOLVED!!!!!!!!!!!!



SUPPORT THE SEA SHEPPARD SOCIETY!  A HUMANITARIAN WAR SHOULD BE WAGED ON THE COUNTRY OF DENMARK IN PROTEST TO THIS UNACCEPTABLE BEHAVIOR!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Saturday, October 24, 2009

The Academy TV SHOW - Orange County Fire Authority - Episode 1

Thursday, October 22, 2009

Paul Gross on the basics of designing a hull

"Some general hull building info:

Typical outline dimensions, depending on how much drive versus manueverability you want, range from 16" x 21.5"(+5) x 15" (manueverable) to 18.75" x 22.5" (+10) x 15" (drive). Bascially, the more drive, the more nose area and further up the wide point. The further up the wide point, the wider it needs to be in the center to keep the tail wide enough as the outline curve tapers in. 15" is a safe tail width a foot up. Build forward from that number for most mainland small wave conditions. That's a good constant for a hull with no tail V.

If you want to use V, go up to 15.5" or even 16". Keep the V ahead of the fin. V behind the fin adds too much rocker to the rail line in the back. No drive. V in front of the fin flattens the middle rail rocker line, making the board fly out of turns. However, V kills the forward trim capability of hulls. Turns the board into more of a tail rider. Personal taste determines which is better.

6'8" to 7'8" is a comfortable length range, but not limited to that. 3" is a safe thickness, but you have to use a triplane or domed deck to keep the rails thin enough. Resist the temptation to go thinner with a flat deck. The bouyancy of the center area is what get these boards rolling in smaller conditions. If you want thinness, put it in the rails and tail. And keep the rails at least 60/40 or higher until the last 24" to 18". Rocker low...4-5" in the nose. 1-2" in the tail. A slight straight spot running through the middle. Avoid evenly curved rocker schemes.

Tail shape can range from anything from hard square to squash to arc to full roundtail to round pin. Swallows and pins don't seem to work on hulls for surf under 8'.

Use a fin box. Fin shape and placement are pretty important, and every board is different...so give yourself a chance to fool around and see what works for you in your surf. Most hulls like a 9" Greenough/Liddle/Frye fin between 8" and 14" up. Stick with the rear measurement in the beginning. The hulls with fins all the way up are used on proven shapes ridden in good point surf. Put the box 7" up, that will give you plenty of lattitude. Glass over the fin box if you want it to last.

Single 6oz. top and bottom, with either a 4 or 6 deck patch in the middle 3' of the board. Weight isn't super critical with flat rocker and a hull bottom. Use a sanded 320 W/D finish. It helps to water flow stay wetted out. Volan cloth is more durable, especially on boards that bend and twist a little bit. S-Cloth stiffens the structure, so use it sparingly.

The classic S-deck displacement hull, like this circa 1998 7'2" Paul Gross Designed Hull, has a 9" Greenough Stage IV fin, set 14" up from the tail at the trailing edge of the fin. The extreme forward placement is NOT intended to "loosen it up," but to allow the forward rail line to bury into a turn. The entire board (rocker, rails, and hull) is designed around this concept. It appears radical, but in fact it's carefully balanced. The thickness flow on this 7'2" Paul Gross Designed Hull is 1.625" one foot back from the nose, 3" in the center, 1.75" one foot up from the tail.



The tight, parallel track is unique to these boards. They are very fast down the line, but weak in vertical performance." -- Paul Gross (Swaylocks Resources)


Tuesday, October 20, 2009

My personally hand-shaped home quiver for my son and me, when we surf out front of our house...

1) The orange and blue one is a model I came up with for Gavin, called The Tadpole. He loves orange, so I had Afranio Albuquerque do a fire resin deck and a blue bottom wrapping around the rails with black pinlines. It's 4'11". He's almost growing out of it, so it'll get passed down to Bella and then Eden.

2) The next one is an exact, and I mean exact replica of my favorite 5'6" MEZ fish. The board I replicated was originally purchased from Raymond Turnipseed for $200. It looked exactly like this one, only the El Pescado I hand-shaped in this picture is 5'7". That is the only difference. I matched the opaque white up with the same blue and purple resin. I love to ride my fish with fins set more forward because I ride with my front foot way up and usually have my back foot right behind it, so I immediately fell in love with the original Mez fish, and in fact, used the same tail and fin placement on a blue fish that I hand-shaped for Delco Hagen in one of my older posts. This board was my toughest fish yet, because I had to get everything exact.

3) The third board from the left is a cross between the 5'7" fish (modified from my 5'6" Mez Fish) and the 6'0" Newshape Quad (to the left and right of it). I took the 5'7" fish template and and 6'0" Newshape template (Bill Thrailkill), and merged them together to get the 5'10" Destroyer Twin in this picture. I like my personal boards logo free, with hand signatures... keep it simple... build 'em... ride 'em.... pass 'em on.... build more of 'em!

4) The fourth board from the left, and my latest project in the "fishy" realm of boards is this 6'0" Bill Thrailkill Newshape Template with quad futues and optional FCS twins. This is my favorite of the 3 shown here that I ride. It is simply MAGIC!

5) I templated, and foiled this lime green flex fin too...

6) Not that you really care, but you probably wouldn't even notice the cap and shoes if I didn't tell you to check them out. The hand stitched patch cap is from Donegal, Ireland, purchased down the street from my shop at "O' Ireland" on Grand Avenue, Carlsbad. I spent quite a bit of time in Ireland back in 1995, so this cap reminds me of that trip whenever I put it on. I found it appropriate for these shots. The shoes are Etnies with matching patchwork courtesy of Etnies shoes and my brother-in-law Aaron Pallasch.


Monday, October 19, 2009

Daddy & Eden at the beach

Friday, October 16, 2009

Team Rider Christian Rodriguez.....


These photos are Christian Rodriguez at N.S. Huntington Beach
E-mail John Lyman Photos at lymanphoto@aol.com






Here's Christian's 5'6" Fish that I shaped. Luiz Masuzzo glassed it. The pic is from his phone, so I'll put some better pics up when he comes down here to surf.

Thursday, October 15, 2009

The 5'10" x 21 3/8" x 2 1/2" x 9" tail (tip to tip) Bill Thrailkill "Destroyer Twin" is up for sale after being satisfyingly yet gently test ridden..





The 5'10" x 21 3/8" x 2 1/2" x 9" tail (tip to tip) Bill Thrailkill "Destroyer Twin" is up for sale after being satisfyingly yet gently test ridden... $500 FIRM

Friday, October 9, 2009

The 7'0" Freak of Laminar Flow has been SOLD...

The proud new owner of this unique board is Dan Salimone of San Jose, California. He purchased it for $600 including shipping and a brand new Legends board bag! What a deal! I'm very glad that he is the new owner... he lives in "Hull" territory and will be able to help me prove its theoretical design as one that is functional among the hull tribe of Central and Northern California.

Thursday, August 27, 2009

The Freak of Laminar Flow

Here's my buddy Brad Whann holding The Freak after Rusty Whitlock glassed it and I foiled a fin for it. I threw a 15" Bahne box in there from the old Aipa Stinger days (7" from tail) and placed the base of trailing edge of my flex fin at 14" from the tail (for now).

The Freak of Laminar Flow

-Kawika (David Falkenau)
Artisan Surf Designs: Falkenau Surfboards & Fins
http://www.artisansurfdesigns.blogspot.com

Well, I've been pretty busy lately... shaping almost a board a day in my shop...

Soon I'll be posting pics of several boards I've shaped over the last few weeks....

6'2" Aaron Pallasch Shorty

6'0" New Shape Quad with BT Twin optional plugs... a personal board to demo (I have to foil the twins to custom fit the plug configuration)

6'9" New Shape Quad with BT Twin Surf Systems Slots... for Kenny Ball

7'0" Freak of Laminar Flow (Simmons, Greenough, Liddle, Gross, Krajewski, Noll, Velzy, Bernoulli, Lord, Hall inspired) Hull with 15" box glassed in 7" up from tail, allowing trailing edge of fin base to sit 11-14" up front tail block... plus hand foiled a 9.5" egg flex fin for it... a personal board to demo

7'6" Marathon Board (beginner board / wave catcher) for Steve Pullum

6'0" New Shape Quad with BT Twin Surf Systems Slots for Legends Surf Shop

5'6" Gomez/Johnson style hybrid Fish with custom art lams for Christian at Christian Surfers Huntington Beach

5'1" Custom Siglo 21 Magic Carpet Paipo/BellyBoard Stubby Hull (Emerald Green w/Beta Theta Pi logo) for Stan Stockdale

I also foiled several sets of glass on fins and made one skateboard

I'll be meeting every Monday, Wednesday, and Friday with my business team for a new run of boards, clothing art, and fins for the NEW Adonai label.

Sunday, August 23, 2009

Daddy, we love Wahoo's Fish Tacos!!!

One Volcano Bowl please! Me tooooooo! Yes! Extra black beans, please!

Tuesday, August 11, 2009

Did I mention I design tattoos, make custom fins, and skate decks too???

I shaped the 6'2" Aaron Pallasch Model seen below for Aaron Pallasch on August 4th, 2009





















This is a 6'2" Single to Double Barrel Concave Tri that I designed and hand-shaped on Tuesday of last week... custom for my brother-in-law Aaron Pallash of Adonai Clothing Co. (www.adoniclothing.com)... he's a freak of nature when it comes to his aireal assault in the water... and he destroys boards. He will go through a polyester board in a week to a month (6'+, 190, size 11 shoes)... stomps through a deck laminated with carbon fiber... impact cloth... We were trying to figure out a glassing combination that he can't destroy on his landings, and found an amazing product from my friend Raul Espinosa over at Keahana. We are going to be making some of Aaron's boards using Keahana's blanks and Triaxial EPS Epoxy System. It's more expensive ($340 just to make each board) but they will outlast any other board out there.












































Wednesday, July 1, 2009

Need Glass-ons?

I just made a fresh batch of Glass-On Fins. My Inventory is constantly changing because I mainly do this as a hobby, so I take my time, and make sure my fins are very high quality. For my fiberglass fins, I pay to have the fin panels oriented and laid up for me. Then I take the fin panels back to my shop, trace my templates onto them, cut the fin blanks from the templates on my band saw or with my jig saw (depending on the material), foil them with my Makita sander / grinder, fine tune them by hand-sanding and hand-polishing them, and once they are quality enough to be glassed on a board, I sign them. Check with me on sizes and colors. I also make Wood Baltic Birch Ply Fins and Carbon fiber reinforced fins (which are slightly more expensive due to the carbon fiber material that is used).

Side Bites / Side Runners / Bonzer Runners (1 pair)... $30;

Twin-Fin Set (1 pair)... $35;

Keel Fins / Fish Fins (1 pair)... $40;

Tri-Fin Set (Set of 3 fins)... $45;

Quads / Twinzers (Set of 4 fins)... $50;

Give me a call at 619-757-0100, and I will meet you over at my shop (2658 State Street, Carlsbad, CA 92008) to show you the fins I have.

Thanks,

Dave

Monday, June 8, 2009

Here's the fin I made for Eric Holt's 8' Balsa Gun








I grabbed some scrap from my stock, glued this up, traced out my template on it, cut it out on the band saw, foiled the fin blank, went over to my buddies, and glassed it with a tint made to look like amber. The strips are Redwood, but I'm not quite sure what wood I grabbed for the light shade... too much wood just mixed and matched in my stock pile.

I roughly foiled the amber glassed fin and hit it with some fine paper and diamond shine wax polish. It still needs a precision foiling and a high grit automotive polish (but I'll leave that up to Eric, since I haven't actually seen the board).

I left a tab in case he wants to use it in a box, but most likely, that will just get cut off on the band saw and glassed onto the 8' balsa gun.

This was a fun project for an old friend, and a great surfer of the "freshwater" tribe!

The fin will finally make its home with the 8' Balsa gun in Holland Michigan.

I'll post the final pics when I get them from Eric.

Here's my 13'5" Yellow Single Fin Pintail that I'm trading to Paul Jensen for his 24' Maas Unlimited Class Open Ocean Paddle Board





Wednesday, May 27, 2009

More shots of the 5'10" Thrailkill Twin that I shaped... it's down in Sandy Eggroll, with Josh Hall right now.






This is the Thrailkill Twin / "Destroyer Twin" / BT Arc Fish / Broom Fish / Grouper Fish. It goes like a scorched ape!

I can make it 5'4" 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0" 6'1" 6'2" 6'3" 6'4" 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0" 7'4" 7'10" 8'0" 8'6" 8'10" 9'0" 9'2".. pretty much just about any length. I just reuse my nose and tail template, and re-bend the rail curve with my wood fare-curve baton, and make a new template.

This board was designed with the help of Bill Thrailkill of the "Surf Systems" fame. What many people don't realize is that Bill is the originator of the "twin fin", the use of the "D" and reverse "D" fin, the "widow-maker", stabilizers, and corner fins. He was riding his "twin-symmetrically-foiled-fin" set-ups 2" off center back at Pipeline before anyone else ever thought about anything but the single fin. He designed big wave boards that looked like large short boards, which could out-surf anything out there. His theory was that you can always slow a board down, but you can't get a slow board to go fast! This board was built for speed. His boards are arguably the fastest in the water, even today. Typically, the tails are 10" - 10.5" and set-up with the "twin" or "widow-maker" set up.

The actual board in the photos is the 5'10" with a 9" square-tail from tip to tip, 21 3/8" wide, and 2 1/2" Thick.

I wanted to take it out on this small crappy beach break day to see how it compares to a traditional fish of the same dimensions. Steve Lis' fish was originally designed for these Southern San Diego summer-like conditions, and my square-back-Thrailkill-twin version proved itself on every wave!



















Above is Noah Houde's dad testing it out










Saturday, May 23, 2009

Well... as of today, I'm officially an EMT!!!!!!!





After about a year of school, scenarios, testing, performing skills, etc... I finally made it!

Next up... EMT-I and EMT-Paramedic through Hill College, Texas! It'll take me about another year, but I'll make a pretty good candidate for just about any fire department around with my Paramedic.

Wednesday, May 20, 2009

My Skil 190, 5.5A Serial #A-730889 (approx. 55 years old) after Pete Casica's overhaul



Following Josh Hall's advice that my Clark Foam Hitachi planer # CF 4353 was 99% of my problem when I'd run into shaping problems like dips in the rails of one of my longer boards, I decided to sell it (got $250 for it) and invested the money into overhauling my Skil 190 planer circa 1954/1955. This will be my sole planer from here on out.

Note: The knob is from Phil Edwards' own personal planer, from the box of Skil 100 parts he gave to Pete C... so it has some cool history! Terry Martin looked my planer over as well, and commented on what a classic tool it is, and told Pete to find him one! Pete said he's only seen two -- mine, and another one that was in really bad shape.

Here's what I have into my Skil 190, 5.5A
Serial #A-730889
as of today's invoice from Pete C...

$256.09 (price I paid for it on E-bay)

$25.00 (shipping)

$62.00 (what I dropped on the carbide tipped planner blades that I destroyed with my hammer)

$34.00 (NEW ANK HSS Planer Knives to replace the originals and the ones I destroyed with my hammer)

$2.38 (CA sales Tax)

$6.00 (Priority shipping)

$135.00 (Pete C making it like brand new again)

______________________________________

$520.47 (grand Total).....

Not bad for a classic tool that will last longer than I will on this planet.


Here's exactly what Pete did to my planer up in Dana Point and at his Riverside location...

ITEM DESCRIPTION AMOUNT:
1) Bead-blast all housings and cutter drum, paint steel covers (No charge)
2) Disassemble, clean, check mechanical and electrical; Clean motor communtator;
Modify/adjust depth lever for free operation; Resurface and remove sharp edges on
baseplate and shoe; Reassemble, test. ($ 50.00)
3) Install new bearing set (4 bearings) ($ 45.00)
4) Straighten cutter drum and motor shafts. ($ 25.00)
5) Install and align new blade set. ($ 10.00)
6) Remove knob stud and install Skil 100 front knob. ($ 5.00)


SUBTOTAL ($135.00)
TAX .00
SHIPPING & HANDLING .00

TOTAL $ 135.00

-Kawika (David Falkenau)
Artisan Surf Designs: Falkenau Surfboards & Fins
http://www.artisansurfdesigns.blogspot.com

Tuesday, May 5, 2009

For those of you who still think that we don't get good waves on Lake Michigan...

If you really want to get a good feel for the musical talent in the midwest, check out these bands.... Leatherheads...and.... The Deal With 44....

I originally wanted to move to California so I could have my shot at trying to bust into the music scene. I had always thought that the music scene was weak where I grew up in the Midwest. What I quickly realized after moving here, was that the quality of musicians I was working with in the Midwest was far superior to the musicians I was working with in California... and I don't mean that in a bad way... I just know that the people I worked with in the Midwest were more seasoned, well practiced, disciplined, and had a deep soul for the music they were playing, and I realized that it's not the musicians in the Midwest that are lacking, it's the small crowd factor and the inconsistent pool of fans that have always kept us behind in the race to the top.

So before you make any kind of assumption or comment about the music scene in the Midwest, remember, Wilco lives and records in Chicago... go buy Yankee Hotel Foxtrot... and watch "I Am Trying To Break Your Heart," a film about Wilco by Sam Jones. Also, keep in mind that Umphrey's McGee started up at Notre Dame, and those guys all started out playing in other outfits, mostly made up of our circle of friends and fellow musicians. furthermore, Chris Robinson from the Black Crowes holds jams in Chicago and often resides there as well.

The bands/musicians that were really good, that stand out in my memory are/were (in no particular order)The Mushroom Head Experience; Umphrey's McGee; Ali Babba's Tahini; Little Frank; Sixteen Tons; X-ray Roger Jimmy; Matt Kovatch (the John Popper of the Midwest); The Deal with 44; Jake Sandock; Aaron "ABE" Sandock; Steve Krojo; Brian Pierce; Steve Pierce; Kieth Paraska; Eric Norris; Derron Hess; Joe Griesenger; Jeff Harrison; Nate Rowe; Dry Rain; The Happy Campers; Kyle Pulk; Chris Lutz; Scott Burkhart; Andy Wincek; Captain Smoothie; John Hicks; Dave Fisher; Jack Wilkinson; Doug Lambert; Aaron Hatton; George Anagnos; The Why Store; Chris Shaffer; Strawberry Larry; Governor Davis; John Mellencamp; Tofer; Jason Michael Thomas; Wilco; Jeff Tweedy; Uncle Tupelo; Jay Bennett; my old drummer "Vinny"; Leatherheads; and gosh, I could go on with this list all day long.

My point is, there is a hub of musicians in the Midwest that need to be placed in the lime light... it's their time to shine!

Here are two of those bands....





Monday, May 4, 2009

Yesterday morning out front of my house... not too big, but fun and uncrowded! I was riding a 5'6" Keel Fish that I shaped for this particular wave.





Wednesday, April 8, 2009

A Failsafe Formula for a Chart Topping Pop Song By David Falkenau

A Failsafe Formula for a Chart Topping Pop Song

By David Falkenau

Tell your version of the story.

  • Your song’s story should have a beginning, middle and an end – or like an essay, an intro, body, and conclusion. Split your song up into three parts.

Use the recipe… only add to it after you’ve mastered the original! Then you can spice it up!

Two chart topper “pop” formats are:

  • Intro/Verse/Chorus/Verse/Chorus/Bridge/Instrumental/Outro
    • (I/V/C/V/C/B/i/O)
  • Intro/Verse/Pre-Chorus/Chorus/Verse/Pre-Chorus/Chorus/Instrumental/Pre Chorus/Chorus
    • (I/V/PC/C/V/PC/C/i/PC/C)

Don’t make it too long… and don’t make it too short!

  • Four minutes to four minutes and thirty seconds is the ideal length (4:00 – 4:30).
  • Thirteen seconds (:13) is the ideal length for an intro, and no more than fifteen to twenty seconds (:15 - :20) at the longest.

You need a well balanced beat / tempo / time-signature.

  • Chart toppers are usually mid-tempo grooves or up-tempo dance tunes.
  • 4/4 time is ideal (4 whole beats per measure… one, two, three, four…).

If you’re fishing for listeners, set that hook!

  • Your song must have a “catchy” melody in the introduction or in the chorus that will “hook” your listeners, and make them want to sing or hum that melody over and over in their heads.
  • Your melody should build-up, or rise in action (like a plot diagram in a novel) through the verse and pre-chorus on its way up to the chorus.
  • Your melody should climax, or reach its “peak” at a point in the chorus where it all seems to come together.
  • Let your hook stand out or be known as set apart from the rest of the song.
  • Give it a different rhythm that clearly “hooks” your listener’s curiosity or attention.

Monday, March 9, 2009

Thank you S.D.F.D. Station 12 and Medic 12 for an awesome ridealong experience...


Yesterday morning, Sunday, March 8, 2009, I pulled up into the parking lot of Station 12 in Lincoln Park, San Diego at 6:58 a.m. I was led through the gate by a firefighter in turnout gear. She showed me where to park and introduced me to Chris, from the San Diego Fire & Rescue Rural Metro 9-1-1 unit, just getting off a 12 hour shift. He showed me where to put my gear, and went over the compartments on the ambulance with me. Before I even had time to introduce myself to the C-shift crew, getting ready to change the shift over to the A-shift crew (and drop off the bagels I brought as a token of my appreciation), Chris's pager went off. My ride-along was supposed to start a 7:30, but Chris said, grab your gear... let's go. I put on my BSI and rolled up onto the scene of our first call.

I ran the first call with Chris, an EMT, and Colin A. Lewis, a Paramedic. The rest of my shift was with Colin (Paramedic), Bobby C (Paramedic), and the A-shift crew.

I cannot legally discuss details of the calls we were on, but we ran 6 calls in a 12 hour shift (which was actually 7AM - 8:30PM for me... and I loved every minute of it!). We ran calls ranging from adult respiratory to adult cardiac to infant respiratory to an MS patient fall to abdominal pains to an attempted suicide.

I know how firehouses are very much like my old Beta Theta Pi fraternity house at Ball State Univeristy. The crews are very close-knit like family, and they love to mess with the new guy probies and ride-alongs. Put it this way... I didn't fall for the "Oh come on in... were not like that here... we're very chill... just have a seat and read the news paper, and get yourself some coffee..." line when I first walked into the kitchen. And I knew better than to even look into the TV area of the bull pen. I was cracking up when Bobby and Colin told me about the last kid that rolled through here. The guys had him all kicked back with his feet up on the kitchen table, reading a newspaper, and drinking coffee out of the Chief's cup, when the Chief rolled in... I wish I could have seen that!

Anyway, Station 12 is a solid group of genuine people, doing one heck of a great job for the people of San Diego. They have the greatest job in the world, and they don't take it lightly.

I want to thank each and every person that allowed me to make this ride-along happen, and everyone who worked with me... C-shift, A-shift, and especially Chris, Bobby, and Colin on M12.

You guys (and gal) made my whole weekend!

Thanks!

- Dave

Thursday, March 5, 2009

Gotta say thanks to San Diego Fire Department Station 12, Medic 12 for letting me do my 8 hour ride along clinical time with them...


I will be putting in 8 hours on Sunday Morning, March 8th from 7:30 am to 3:30pm with Medic 12, Station 12, Lincoln Park, San Diego! It's all part of my EMT certification for my Firefighter-EMT.

Twinny Report: February 20-23, 2009 - Army Navy Beach, Carlsbad, CA

I took my 5'10" twin out again this weekend...

I caught 3 waves on Friday before the sun went down, and each one was perfect, glassy, and wide open. I was absolutely flying... or at least it felt that way. My 3rd wave was from the General's house all the way to Fred Kiko's white wave house which is nearly a football field in distance. I was putting so much into that wave, that I felt like puking when I kicked out and laid back down to paddle out... When I got out of the water, my neighbor, Pat, yelled down from his balcony, "David, you looked like you were twenty years old again... nice job out there, kid!" That made me feel like a million bucks.

Saturday, I surfed from 7am until 10:15am, and just couln't surf anymore. I caught too many amazing lefts and rights. My turns made me feel like I was just all style, but I know it was just the board, doing all the work for me. I can't really describe the feeling...

Saturday evening, I surfed again for about 3 hours and just killed it. I was just cranking the shit out of my bottom turns, and just flying back up the face and blowing the lip apart, and re-entereing the face, flying past the sections back up into the upper 3rd, cutting back, makeing sections into shallower water going top to bottom in seconds, just mind-blown at the performance aspects that this new fin setup has added to my "used-to-be-fish-template". It is night and day (this template) ridden as a fish, quad, or twin.

I was too pooped to even paddle out on Sunday... my arms were noodles.

Thanks, Bill, for making me feel like 35 ain't so old afterall!

-Kawika (David Falkenau)
Artisan Surf Designs: Falkenau Surfboards & Fins

Wednesday, February 25, 2009

ARTISAN SURF DESIGNS: 2658 STATE STREET, CARLSBAD, CA 92008

Check out this Yellow Skip Frye Keel Fish




If you'd like to see these beautiful Frye Fish, they are hanging on display in the back room at Legends Surf, 2658 State Street, Carlsbad, CA 92008...

THEY ARE NOT FOR SALE, SO PLEASE DON'T ASK... THEY WERE GIFTS FROM MY WIFE AND FROM SKIP... I WILL NEVER SELL THESE! I've ridden "Big Red" the Salmon colored one a few times, but "Baby Blue" the Blue one with the sick pinlines has never even seen a bar of wax.

Bill Thrailkill routing out twin boxes in my shaping bay....




Read about the twin set-up here!

Monday, January 5, 2009

Chad Brienza (a.k.a. Chad Matthews)

Here's my drummer... thought I'd give him props and also help Ian Gallagher show off his photo skills!

Friday, December 19, 2008

Here's a Photo Collection of some of my shapes...

Wednesday, December 17, 2008

"Just me and my pal Johnny Walker, and his brothers Black and Red..." I made these DESTROYER TWINS for my Thrailkill Twin arsenal...





These Falkenau Fins "DESTROYER TWINS" work "'Thoroly' good" in my Thrailkill Twin box set-up with my arsenal of Falkenau - Thrailkill Square / Arc / and Broom Tail boards (5'10", 6'0", 6'8", 6'9", 7'0", 7'4", 7'10", 8'4", 8'10", and 9'0"). They are a tribute to one of my favorite bands... George Thorogood and The Destroyers

Tuesday, December 16, 2008

New Caledonia Shark Steaks

New Caledonia Shark Steaks

3lbs. shredded coconut
5lbs. shark filets (calls for Great White, but obviously that's not possible or even cool to use... so I just used Thresher, Blue, and Mako)
3 tbsps. coconut oil
4 cups crushed pineapple
1 clove garlic, crushed (may be left out if you prefer)
Pinch of Saffron (I couln't find Saffron that didn't cost a grip of money, so I just used Mexican Saffron and it worked just fine)
Salt and pepper to taste
1/2 cup water or fish stock (I think fish stock is nasty, so I used chicken stock and it worked just fine)

Lightly fry the shredded coconut in coconut oil.
Add crushed pineapple, garlic, saffron, salt & pepper, plus water or stock.
Place shark filets over the mixture and bring to rapid boil.
Let boil for 20-25 minutes, keeping the kettle tightly covered.
Remove shark steaks and place over French bread, if available, or yams which have been baked.
Now boil down the remaining liquid so that it is thick and pour over the shark.
this is really delicious, although the garlic can be left out if you don't like garlic.
It is just that Garlic is ubiquitous in all French recipes whether it is needed or not, so since this is a French recipe and I love Garlic, I use it... all of it!

Enjoy!

Friday, December 12, 2008

Here's my Vintage Relic Surfboards Australia Pin Machine around 7'...gave it to Joe Roque over at Whitlocks because he has been boardless for awhile!




































This was made in the G & S Factory in PB back around 1968-1970 when Floyd Smith was mowing foam in the bays. It is #9098. I couldn't find a signature anywhere, but maybe it's a Floyd Smith, or a Skip Frye. I've even been told that Larry Mabile shaped it, Hence the "Lion" logo, but I don't think so because Lairmo didn't start with G & S until 1979, and this was definitely shaped before 1979.

Report #3 for the 5'10"... and pics of the board...





























12-11-08
2:39PM - 3:47PM
Army and Navy Academy Beach
2' to the occasional 4'
Clean and Glassy
Super Low Tide

I am starting to really get used to this board, riding it standing up, riding it prone, and riding it as a knee board.

The board can be as fast as the wave allows it, allowing me to be where I need to be, when I need to be there. I can always slow it down by putting my hand in the wave face.

Also, I've noticed that it is very maneuverable... just as maneuverable if not more maneuverable than any single fin, twin fin, fish, quad, 5 fin, tri-fin (thruster), widow-maker, 2 + 1, or whatever that I've ridden.

I used to have a quiver of over 150 surfboards, hanging from the ceilings and walls of my living room, kitchen, bathroom, bedroom, deck, and stashed around the campus at the school where I teach.

I used to surf a minumum of 4 sessions per day... in the morning when I woke up before school, on my break, at lunch, and after school with my students. On the weekends, I would surf for hours at a time... my longest being 10 hours before I felt like a wet prune, burned to a crisp by the sun, and weak from paddleing with no food or water. I just loved to surf.

My point in telling you this is that, all of those sessions gave me the oportunity to take out a new board, or try out a new fin, or experiment with a new set-up... basically what ever I felt like doing with that board at the time. Changing boards through my entire quiver allowed me to really know what worked, what didn't, how it worked, what I liked, what I didn't, what I would have changed, How each board and fin set-up felt, etc.

All of this R & D out in the water allowed me to absorb it, think about it, and take it all back to my shaping bay to apply what I had learned to the boards I was shaping at the time.

I think that was the most valuable lesson in learning how to shape the perfect board for me and my style of surfing (and how to really surf to my highest potential), because I learned exactly what I needed to learn from each of those boards and from the waves I was surfing, so I could apply it to the surfboard designs I was refining, the shapes I was designing and the boards I shaped in my shop.

This board is one of those "perfect" boards for "me". This 5'10" is the end product of all of those surf sessions on 150+ different surfboards with various fin set-ups, countless discussions with Master Shapers and Master Craftsmen... Artisans like Mike Diffenderfer, Carl Ekstrom, Skip Frye, Bill Thrailkill, Jerry Ingham, Donald Takayama, Danny Hess, Paul Jensen, etc. -- not to mention all of the countless hours of posts, PM's, reading, conversations, and research on SWAYLOCKS!

I have finally found the perfect board.

Tuesday, December 9, 2008

REPORT #2 for the 5'10" ...

Posted: Dec 8, 2008, 12:48 PM on Swaylocks

Okay, Guys.. here is report #2 for the 5'10"
....

Army and Navy Academy Beach
Saturday 12-06-08
Session: 5:30AM - 10:45AM
Wave Height: waist to shoulder
Conditions: side shore / slight offshore and glassy

I got up at 5:15AM, moved the BT high Aspect Ratio Fins all the way up to the front of the box, with the leading edge about 14-16" up from the tail, donned my smelly wetsuit (still wet from the day before), re-waxed the 5'10, and headed down the Academy stairs (having a key is definitely a perk) to my home break.

I have been living out front of the Academy for about 6 years and have surfed it for 8, so I pretty much have the place wired. It was still a little too dark, but I paddled out anyway.

The waves were there, but due to the extreme high tide, it was breaking too mellow and close to shore to get anything of any quality.

I paddled back and forth from The Point to the north of the Academy and south to the Beach Terrace Inn until about 10:45.

The wave quality and rides got better as the tide dropped. The first wave I took was in front of the lifeguard tower and I took it right with a glassy face and open shoulder about 50 yards to the public access stairs next to Dr. Meiberger's yellow beach house. The board maxed out the wave's speed every time I pumped up into the upper third and held that line. The fin adjustment made a dramatic difference from having them all the way back to the tail the day before. It was much looser, and more to my style and feel.

After moving north toward the point, I got into the rip between the General's house and the new condos and held my position there against the long-shore current because I have figured out that when I first see the wave starting to roll, I can see whether or not it is going to be a right or a left, and sitting in that spot allows me enough time to paddle (at first site) over to catch a right or a left. My next two quality waves were both lefts.

I paddled almost too deep into the pocket of the first left with some good size to it, gave one stroke as it started to throw, got up, grabbed a rail for a split second (not quite barreling yet because of the tide) and flew down the wave until it closed out. I did the same on the next left, only it closed out sooner than the last.

A nice right rolled through and I took off late, made the hook back up into the face and just flew like a scorched ape (as Bill would say) down the face, made another bottom turn as the lip started to fold, planned on doing a floater, but instead, aired right out of the damn wave, because I was going so fast. That surprised me, because it didn't seem like a board I would think to do aerial maneuvers with... especially with those high aspect fins... wouldn't want to come down hard on a landing and snap one or both of those fins or over-stress the boxes.

I was having so much fun that a set wave rolled through, started to break before I could get to it, and decided to ride it anyway on my knees. I couldn't believe how fast I flew out in front of the foam and face. It worked even better as a knee-board!

I ended up riding it as a knee-board for a while and getting little barrels on the inside.

I rode perfect little barrel in a prone position on the inside and felt like a dolphin... it was too cool... just a great feeling.

As the tide dropped out and the waves started to really get good shape, I went back to standing, and just pushed the envelope until my wife and kids came down to the beach. My arms were noodles by then, so I got out and passed the board on to my buddy Steve Peek, when he and his brother Dave came down the public access stairs. He said "What's that!?!" I said, "Go ride it! It's the board you saw when you drove by my house the day I was showing it to Bill, before he routed the slots out for the boxes!" He grabbed the board and caught about 5 waves on it. He came back in and told me it was fun and asked if he could ride it again when the waves got bigger.

I'm just going to keep passing this thing along to let people try it out.

I texted Skip Frye and Left a message with Josh Hall as well to get Richard Kenvin to ride it. I think with the waves down south of here in San Diego, the board will really come alive and show its true potential.

Until next time... stay tuned!

-Kawika

5'10" Square Tail Fish w/ Thrailkill Twin Set-up Report #1






Posted: Dec 5, 2008, 5:33 PM on Swaylocks

Okay, I admit that I'm still buzzing from the adrenaline, so please excuse me and my Greenroom Font Color...... BZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ!

The waves were mediocre, 4' faces with lefts, rights, and a lot of closing sections. I tried to get out at mid-tide, but life kinda got in the way. However, I was able to run over to my shop, pick the board up, wax it at home, and walk down the beach access to my home break.

I caught 7 good waves (4 rights and 3 lefts).

The first right I took off on closed out quickly, but one good pump in my bottom turn and I flew right past the foam and connected the section. I immediately stood up in the waist high water, flipped the board over, and said, "I'm really onto something here!" I had the fins set all the way to the back of the box, and it was fine, but I think next time I'll move them up a bit to make my turning radius looser.

I have to make this post short, because my wife is at home waiting for me to get there so we can all have dinner....

Anyhow, There was no learning curve with this board. I felt comfortable with it right away... very stable, very fast, very maneuverable. In fact, I noticed that once I got to a certain speed, I could put pressure on my front foot and it revealed a sweet spot that was like an accelerator... I mean that thing really zipped across the face. I tried to paddle in sideways to the waves to get in quickly and stay in the upper third of the wave face and avoid having to make a bottom turn, where at this particular beach break, I would lose that time that I needed to get going before the lip folded and closed out. This helped a great deal and I definitely saw the potential of this fin set-up.

My last wave was a left hand set wave that was about head high. I was going so fast that at one point the board nearly shot out from under my feet, and I had to lean forward and into the face more to stay with the board. I was flying. This was the wave where I realized that I am sure that I will be experimenting more with this setup. I had to call it a session after this wave... I wanted to end it on a good one!

I am completely stoked.

Until Report #2, stay tuned......
-Kawika

Tuesday, December 2, 2008

If you are a fan of the classic "Fish" surfboard, I think you should come by my shop and take out one of my Thrailkill Fish...



For me, it all started after I met Bill Thrailkill. I had been hanging out with Skip Frye at church, out in the water, and in his shop, taking in every last bit of his knowledge about shaping and theory. I had never ridden a board that I liked as much as my Frye's. I used to just sit there with my mouth shut and watch every pass, every move, every detail. At one point, he made a comment to me about being the "inspector" because I was nearly eyeball-to-foam from tip to tail on every square inch of a fish he was shaping for someone. Needless to say, I found no flaws... not even a scratch that didn't match perfectly with the other side. Anyhow, we got to talking about Greenough, flex, Lis, Fish, Geppy, Pendarvis, Pleskunas, and where the "Fish" surfboard was going. At the time he mentioned that the surface hadn't even been scratched as far as the possibilities of where the design could go. Later, I "inspected" the Frye/Pleskunas "wings" glassed onto the rails of his experimental fish designs, tucked into the quiver of boards on the south wall (left hand wall) of his shop. I thought that the fish was the ultimate in board design and surfing. Then I met Bill Thrailkill. It was like Yin had met Yang, going from Frye to Thrailkill in my mind's eye of board and fin design theory. Frye was all about flex and all about having those Geppy fins lined up on the pins right at the butt crack. Thrailkill was anti-flex, all about speed out of rigidity, and swore upon a fish design with no butt crack cut out of the tail, but more of a wide square tail, arc tail, or broom tail, driven by two symmetrically foiled fins in Fins Unlimited boxes, glassed 2" off center (the stringer being the center), and working best with rigid high aspect fins foiled on the insides, flat on the outsides, and 6" bases (Thrailkill or Brewer Templates). My mind has been doing flips ever since. I had been lucky enough to spend time learning from masters of both worlds.

I guess I am a sucker for extremes, because I can't put down my 5'10" and 6'9" Frye Fish that Skip and my wife Melissa surprised me with (one on my birthday, and one at Christmas). Nor can I ever part with my collection of Skip Frye foiled flex fins. And I have shaped more Frye, Lis, Pendarvis, and Pleskunas inspired fish/fish-quad style boards that I can shake a stick at. Yet, I have been taking in everything Bill Thrailkill says (especially after 3 seminars at the Surfing Heritage Foundation and trips to Jim Phillips' shop) about design, theory, rigid vs. flex, thicker foils vs. thinner foils, hard edges, down rails, venturi effect, etc. and I have gravitated toward trying to find the ultimate speed board for the upper third of the wave face. I have templated out Bill's "New Shape" Template, the 7'10", the "one board quiver", the modified Phil Edwards template, the gun curve template, Bills rocker template for the one board quiver, and I have combined what I have learned from him into a 5'10", a 6'0", and a 6'8" with down rails, a hard tail sharp enough to slice yer nuts off, and twin fins in boxes 2" off center (each fin 1" off center)... just like the man taught me. Bill and I worked on these recently and I picked up 4 sets of his custom fins for these boards. I think the man knows what he is talking about. Bill says there is a Venturi effect that occurs between those fins at that precise distance, and I intend to find out exactly what it is that he has discovered.

Thursday, November 20, 2008

HYDRODYNAMICA by Richard Kenvin... Check It Out!

http://www.hydrodynamica.com

"Hydrodynamica is an independent film project that looks at surfing culture from a different perspective. As much a social commentary as a surfing documentary, the film explores the legacy several tribes of nonconformist surfers active from the 1940s to the present. Hydrodynamica is currently in production." - RK

http://www.3sesenta.tv/files/Image/Hydrodynamica.jpg
http://www.3sesenta.tv/index.php/es/3sesentatv/?video=10



Tuesday, November 18, 2008

http://www.indie911.com

I'll tell ya what... It just doesn't get any better than Skippy & Geppy when it comes down to the ultimate in fin design and craftsmanship... CHECK IT




Tuesday, November 11, 2008

Well, whenever I start to think I have it bad, or that things aren't going as I'd like them to, I just think about how blessed I am....






























Monday, November 10, 2008

I started up a new blog for Firefighters and Fighting Fires, called LEATHER-HEAD... check it out....

It's called "Leather-Head", after the leather fire helmets that are still worn into the line of duty today! Check it out and stay up to date with the latest in Fire Technology and Fire Science!

In case you haven't seen Paul Jensen's new Blog, you MUST check it out....

Paul Jensen is the originator of the modern hollow wood surfboard, and the only one out there who is doing it for the love of the craft by teaching people how to make them in organized classes around the world. Go Paul! Check out his boards at www.hollowsurfboards.com and look at his blog as well: www.hollowsurfboards.blogspot.com when you get the chance!

Saturday, November 8, 2008

Here's a shot of my dog, Nick out front of our house, and the rest are of the 9'0" I shaped for Uncle Louie Garcia....

Nick
Bella & Uncle Louie

Bella & Uncle Louie

Bella & Uncle Louie

Bella & Uncle Louie

Bella & Uncle Louie

Frye Template PinTail Section

Frye Template Nose Section

9'0" x 22 1/4" wide x 2.95" thick - He'e Nalu 2008 -

Uncle Louie - It's all about Jesus!

Tuesday, October 21, 2008

Goodbye, Gram... I love you, and you'll always be on my mind.

Goodbye, Gram... I love you, and you'll always be on my mind.

Maxine E. Davis Maxine E. Davis
(July 4, 1920 - October 18, 2008)

"Dee Dee Deedleledle dee dee dee... dee dee deedleledleee!"

Ol' Gramma! What a corker!

I'll never forget all of our great talks, and the fun we had researching our Native American ancestry. She was hero in her own right! I remember people asking me what I wanted to be when I grew up, and I would say, "An Indian!" I told Grandma that, and she gave me a Chief's head-dress.

My Grandma was a very special person, and I was very close to her.

I got to talk to her the night before she passed, but I had a gut feeling that it was the last time I'd get to talk with her (and it was). I let her know how much I loved her and told her about her newest great grand daughter, Eden. My oldest daughter's nick-name is Mickey, just like Grandma's. So her name will live on. Grandma had a beautiful life, and I know this was her time. So celebrate her life with a smile, and remember this Indian proverb that she once told me... "When you were born, you cried and the world rejoiced. Live your life in such a way that when you die, the world cries and YOU rejoice." I'll never forget that, and even though we've all shed our tears. I'm sure she is rejoicing in the fact that we will remember her and all of the great memories that she gave us. God bless.

Maxine “Mickey” Elizabeth Davis, 88, of Granger passed away in her home at 12:25 pm, Saturday, October 18, 2008 surrounded by family. Mickey was born on July 4, 1920 to the late Clarence and Esther (Schmitt) Ruffner. On March 30, 1946, she married Elmer “Bud” Neil Davis.

Mickey was a member of Albright United Methodist Church, Mishawaka. She was a member of the Beiger Heritage Foundation and the Mishawaka Antique Club. She had two years of Nurses Training at Memorial Hospital in South Bend and worked for a local pediatrician. Mickey also worked at Wyman’s, Hudson’s and Van De Walle Monuments. Maxine’s ancestors were one of the first sixteen settlers to settle in Mishawaka in the 1800’s. She received a certificate from the Millennium Committee in recognition of the Smith and Schmitt families who resided in the Mishawaka area from 1900-2000 by the honorable Mayor Beutter.

Mickey is survived by her loving husband; four children, Janice (Bill) Shaw of South Bend, Jill Comfort of South Bend, Jackie Vogler of Mishawaka and Jody (Lucy) Davis of Granger, ten grandchildren, Kimberly McCall, David (Melissa) Falkenau, Jennifer (Tommy) Laymon, Rebecca Dahlin, Angela Comfort, Alicia Comfort, Michael Vogler, Ann (David) Emmitt, Benjamin Davis and Nicole Davis. She also has eight great grandchildren and many nieces and nephews and is also survived by one brother, Jack (Dorene) Ruffner of Mishawaka. She is preceded in death by her parents and one sister, Virginia Imbro.

Visitation will be held from 5:00-8:00 pm, Wednesday, October 22, 2008 in Chapel Hill Funeral Home, 10776 McKinley Highway, Osceola. Funeral services will be held at 10:00 am, Thursday, October 23, 2008 in the funeral home. Rev. Warren Kirkwood will officiate. Entombment will follow in Chapel Hill Memorial Gardens, Osceola.

In lieu of flowers, the family asks that memorial donations be made to Albright United Methodist Church, 504 W. Mishawaka Ave., Mishawaka, 46544 or The Center for Hospice & Palliative Care, 111 Sunnybrook Ct, South Bend, IN 46637

"For ease and simplicity in ordering sympathy floral arrangements online, from the comfort and convenience of your home or office, please visit our website at www.memorygardensfloral.com. Numerous photographs for you to browse and a price range for every budget. This is a local floral ordering service and is under the complete direction and supervision of the staff at Chapel Hill Memorial Gardens and Funeral Home."

Monday, September 29, 2008

My 2nd daughter, Eden Clara Victoria Falkenau, was born on Sept. 24th at 6:32 in the morning... 5lbs. 7 oz. !!!!!

Tuesday, August 26, 2008

Here are pics of Chris Medina's 6'1" Arc Pin Tail & 6'1" Square Tail: both with my patent pending "multi-curve" templates

Sponsored Rider: Chris Medina (Monster Energy; Fuel TV; Osirus Shoes; Rasta Surf Cult; Brotherhood Boardshop; etc.) with his two new 6'1" shortys...



















Friday, August 22, 2008

Check out the latest from Skip and Josh at WAVES FOREVER!


www.joshhallsurfboards.com
www.wavesforever.com

Hey music fans... I just got back in touch with my old crooning buddy, Rheanna Downey, and we talked about putting together another music project...

So stay tuned, and be sure to visit our myspace accounts:

www.myspace.com/davidfalkenau
www.myspace.com/rheannadowney

Friday, May 23, 2008

Stay tuned to hear the latest from my new band, SONS OF THUNDER...






Between 2001 and 2005, I played in Bedhead Blonde, Ten Foot Gun, Brain Buckit, and Lord Rochester's Monkey with Chad Brienza (a.k.a. Chad Matthews) on the drums.

We've started up our most recent band, "Sons of Thunder" with Big Wesley on Guitar and Vocals, Marshall on Bass (the last pic is of our old bass player, Aquilino Soriano and Chad Brienza from Brain Buckit and 10 Foot Gun), Chad on Drums, and Me on Vocals, Fender Rhodes Piano, Hammond B-3 Organ, and Guitar. This band is a God-send and we are using our talents and our musical gifts for our mission and our ministry.

Keep an eye out for us in the San Diego and North County area...

-Dave

Tuesday, May 20, 2008

Protect OUR Pelicans!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!






http://www.carlsbadmagazine.com/Stories/windmaster.html

Windmaster, Shadowcaster By Wendy Hinman | Photography by Sharon Anthony
Carlsbad is a critical roost for the California brown pelican

The Pacific bottlenose dolphin and the California brown pelican are the most intimate friends of the Carlsbad surfer. They share sunrises and sunsets, the exhilaration of waves and the drama of wind. They are three species of residents who understand unwritten right-of-ways. One local surfer once wrote a poem “Windmaster, Shadowcaster” and when it was read in class other surfers, just at the title, could close their eyes and see their winged companions rise and fall with the undulation of the waves.

There have been moments, however, in environmental history when the California brown pelican (Pelecanus occidentalis californicus, a subspecies of the greater brown pelican) and humans did not have such a symbiotic relationship. The pelican bordered on extinction. In the ’60s and ’70s, the pesticide du jour for the California farmer was DDT. This absorbed into the watershed, reached the sea and entered the food chain. DDT is fat-soluble and does not break down easily. So much so, that with each link on the contaminated chain, the concentration of poison increased. By the time pelicans were tainted from anchovies and sardines, the DDT levels were devastating.

The poison didn’t kill the birds, but messed up their calcium metabolism, which resulted in thinning their eggshells. These shells could not stand the bird’s weight during incubation. Nesting was producing little. The Environmental Protection Agency banned DDT in 1972. The more healthy pelicans in the Gulf of California—where watersheds contained little or no DDT—were producing, and the species has made a fabulous comeback.The brown pelican is teetering on the edge again, this time of dropping off the endangered species list (it was put on the federal list in 1970 and the state list in 1971). This is good news, but this gallant bird still has rocks in its path, or actually, not enough.

According to the National Park Service, whose jurisdiction includes the vital nesting sites on West Anacapa and Santa Barbara Islands, “California brown pelicans still face several threats. Breeding populations and productivity vary dramatically yearly, depending on climatic and oceanographic conditions, which affect food availability and abundance. Other threats include disturbance of roosting and nesting birds, oil spills and other pollution, entanglement with hooks and fishing lines, and disease outbreaks resulting from overcrowding at winter roosts. Nesting and roosting birds are very sensitive to human disturbance. Pelicans are affected by ancillary fishing activities, including the presence of vessels, noise and lights near roosting and breeding areas.”

If nesting colonies are continually disturbed, the pelicans will abandon those sites. Human encroachment has caused this abandonment north of the Channel Islands and from the islands of San Martin and Todos Santos in Mexico. The Coronado Islands are still important breeding spots. A typical clutch has three eggs, but rarely do all three reach adulthood. It is after the hatchlings leave the nest that learning to fish and a safe roost become imperative.

The decrease of roosting sites makes Carlsbad a critical area. Coastal development—who doesn’t want to live by the beach?—has decreased roosting spots from the tip of Baja to British Columbia. The U.S. Fish and Wildlife Service has observed, “Brown pelicans roost communally, generally in areas that are near adequate food supplies, have some type of physical barrier to predation and disturbance, and provide some protection from environmental stresses such as wind and high surf. The brown pelican uses breakwaters, jetties, sand spits and offshore sand bars extensively as daily loafing and nocturnal roost areas.”

Rest is important for these gliders whose wingspans can reach up to seven feet. Riding the thermals can be thrilling, but tiring. Pelicans are not beach bums; they don’t just eat, sleep and breed. They need to do some serious preening. Meticulous groomers, the pelicans use their beaks, with their egg tooth on the end and heads to spread oil from their uropygial (preening) gland on their rump to all their feathers. The oil keeps their feathers water resistant and keeps their bodies warm.

The lagoons of Agua Hedionda and Batiquitos are ideal roosting sites for the pelicans. Buena Vista is not favored by the brown pelican because it has become a fresh water lagoon. After its outlet to the sea was cut off by development and being strangled by tulles, it does not offer much in dry roosts. The flotation devices used by the oyster and mussel farm at Agua Hedionda offer perfect roosts by comparison. Different agencies have been considering putting similar artificial floating structures for pelican roosts in Agua Hedionda and Batiquitos.

The pelicans at Buena Vista are usually the American white pelican who are more amenable to fresh water. But they also frequent Batiquitos. They are a bit larger than their Californian cousins with a wingspan of up to nine feet. They also differ from the browns in that they scoop fish out of the water with their enormous gular. They sometimes fish cooperatively, forming circles and dropping their bills underwater to concentrate a school of fish.

The browns, by comparison, dive for fish sometimes from great heights. Their gulars can hold up to three gallons of fish and water, which they will drain off before swallowing the fish. The brown pelican also has dramatic changes in breeding plumage. Their gulars change to a bright red-orange, their heads become a yellow-white and their hind neck becomes dark brown.

Carlsbad has been a gracious host so far, but we need to be careful that we don’t love our pelicans to death. Ironically, photographers, birders and unsuspecting tourists can disturb roosting colonies the most. The word is to admire them from afar. Or, if you are not a surfer, think about paddling out. Out on the waves, to a line of windmasters, shadowcasters, you are a mere speed bump and they will get quite close to you as they sweep past.

Help Stop The Slaughter NOW!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!





Surfers for Cetaceans (S4C) is a voice for the international community of surfers, all of whom, without exception, are the friend of whales and dolphins and who, in a shared love of the ocean, see cetaceans as family - as next of kin.

S4C therefore is opposed to killing or mistreatment of whales and dolphins and calls on all those involved in such to turn away from creating such unnecessary suffering and instead to cherish and celebrate Whale Nation by protecting cetaceans, their home seas and their migrations.

Great opportunity exists for Japan, Norway and Iceland to relinquish whaling to fully embrace the burgeoning global whale watch industry and to raise the status of cetaceans in their respective seas. For example, the Sea of Japan Minke whale, the Bairds beaked whale and the Dall’s porpoise would all become wonderful conservation icons of Japan.

S4C asks that Japan abandon its pelagic whaling expeditions and call off plans to kill protected and much loved South Pacific humpback whales, along with fin and minke whales in the Antarctic.

As surfers and sailors we welcome the annual migration of the Australian and Tongan humpbacks and celebrate more and more known individuals including the famous mothers of the migration.

Japanese, Norwegian and Icelandic tourists who have met cetaceans around the world through whale watching, diving and surfing have also been touched by the truly benevolent and intelligent nature of whales and dolphins and wish, in heartfelt compassion, to see them safeguarded and respected.

Innately, we humans know that marine mammals are people of the sea; whales are an ancient and noble race deserving of our respect and in light of their collective suffering at our hand, our apologies.

It is high time for the international community to honour being in the company of these “international living treasures”, accord them their freedom, and enjoy into the future a peaceable and joyful interaction with cetaceans - an experience treasured by all surfers.

Monday, May 19, 2008

Here are some more detailed pics of the Johnson Summer Hybrid Quad...




















Friday, May 16, 2008

The "Johnson" Summer Hybrid Quad... in da flesh....






ORDER YOURS TODAY!!!!!!!!!!!!!!!!!!!!!! 619-757-0100


Wednesday, May 14, 2008

LIFE IS GOOD... GOD IS VERY GENEROUS... VERY GIVING... VERY REAL... JUST LOOK AT THE BLESSINGS...





Wednesday, April 30, 2008

Some Miscellaneous "Dave" Pics on the Fender Rhodes with his old band Beadhead Blonde....





Back around 2001 through 2003, I played Fender Rhodes Piano with a local favorite San Diego Band out of Pacific Beach , CA, where we had a recording studio and practice space at David Eilert's EME office in downtown Sandy Eggroll. We played all over the place, from The Spreckles Theatre, to The Sunshine Company and Winston's in OB, to Big Bertha's Saloon, to Longboard Grill to the Tiki Lounge, to Blind Melons, to the Hotel in Mission Beach, to beach Parties, to Surfrider Foundation Art Gallas, to Parties at Marco's house, to Brick by Brick, to Del Mar, to La Jolla, and all over San Diego County.

The Band consisted of David Eilert on Vocals, Erik Fritzvold on Bass, John Risser on Guitar and vocals, Chad Brienza on Drums, and me on rhodes piano and vocals. Later, we lost Chad Birenza and picked up Wes Billman. The band kinda drifted into new realms and we eventually went our separate ways.

Yet another attack has occurred in Pacific Waters 3 days since the last in Troncones, Ixtapa, Mexico... Could be the SAME GREAT WHITE in theory...

By Noel Randewich

MEXICO CITY (Reuters) - A shark killed an American tourist surfing in western Mexico, police said on Tuesday, the second fatal attack along North America's Pacific coast in four days.

A shark bit 24-year-old San Francisco resident Adrian Ruiz in the leg on Monday, opening a 15-inch (38-cm) wound from his hip to his knee and exposing his femur, the public security ministry in the state of Guerrero said in a statement.

Ruiz, who was surfing near the beach town of Troncones, 22 miles north of the Ixtapa holiday resort, was pulled to the beach by a friend.

"He was rushed in a bystander's vehicle to the military naval hospital, where he died soon after from blood loss," the statement said.

On Friday, a 66-year-old man was attacked and killed by a shark in the ocean near San Diego in the United States, the first person to die in a shark encounter off Southern California in nearly 50 years.

Fatal shark attacks in Mexico are also uncommon. The last one was in the Caribbean in 1997, according to the Florida Museum of Natural History's International Shark Attack File.

No one has been killed by a shark on Mexico's Pacific coast in over 30 years, according to the museum.

Attacks on the Atlantic coast are more frequent, especially in Florida, which has about 25 to 30 a year.

Last year, the only fatal shark attack in the world was in New Caledonia, in the southwest Pacific, according to the museum.

(Reporting by Noel Randewich)

"It would not be too far fetched to think that a Great White, being an extremely Pelagic swimmer, could travel from Fletcher Cove, Solana Beach, USA to Troncones, Ixtapa, Mexico in 3 days time between April 25th and April 28th.

The two attacks could very well be related.

I theorize that this is a very large rogue female covering some large distances for either mating, birthing, or reasons of hunger; or quite possibly just en route through her normal path of pelagic travel." -- D. Falkenau

Friday, April 25, 2008

Congratulations to Tommy Hill of the Kansas City Royals Base Ball Team... He is the Proud owner of this glider!!!



I sold this to Tom Hill Last week. I sold it to him for half price ($500), and he's stoked. He gave me some feedback after paddling out on it and commented on how smooth it rides. Give me a Call and I'll start shaping one for you tomorrow!

Unfortunately, The First Fatal Shark Attack in San Diego County Since 1959 Occurred This Morning (Friday, April 25th, 2008) Off of Fletcher Cove

Unfortunately, The First Fatal Shark Attack in San Diego County Since 1959 Occurred This Morning (Friday, April 25th, 2008) Off of Fletcher Cove at the surf spot known as Tabletops or Pill Box. The victim was not a surfer however, but a member of a group of swimmers.

Witnesses reported seeing a shark in the area. One witness of the attack said one of the victim's legs was severed and there was blood everywhere, and no one could see the victim's body due to the excess of blood in the immediate area. Four of the swimmers managed to get the victim to the beach, but he died on the scene.

It is very unfortunate that something like this had to happen to someone, and usually it is a case of mistaken identity.

I am an English and Science Teacher at the Army and Navy Academy, Carlsbad, CA (and self proclaimed elasmobranchologist and Great White Shark expert).

I've been studying the Great White Shark since I was a child. I am 34 years old now, and I have my own theory behind an attack like this.

I think the water is getting colder and the Whites are moving back down here (So-Cal) to their natural birthing ground off Blacks and that long stretch of deep water basin / Canyon in La Jolla.

Everyone knows about the juvenile Whites that have made their home just south of the power plant at San Onofre. They have made trail 1 and the trails camping area their home, and I would not be surprized that it was one of these that initiated the attack.

You must also realize that Great Whites attack with a "bite-and-spit" method where they will sometimes circle their prey for long periods of time before initiating a single bite, and then they will circle their prey and wait for it to bleed to death before they move in to finish it as a food item.

Great whites in other countries have been known to move and hunt in packs like wolves, where usually one White will initiate the attack and others have been known to attack after the initial attack. This has been proven through tagging, monitoring, and also measuring the bite radius and bite wounds on a victim, where it is obvious that the tooth and jaw patterns do not match up, proving the theory of multiple sharks involved in a single attack.

A combination of these hypothesized theories could be the case with our Solana Beach Victim.

Most likely, the White (or Whites) was / were attracted to the irregular stroke patterns of the 9 swimmers, which sent vibrations and electrical impulses off for distances sensed by the Great White's Ampulae of Lorenzini, where it recognized the pattern as either a wounded fish or prey item, or a seal (or pack of seals).

Since the swimmer was at the rear of the pack, and Great Whites will only attack if they feel that their cover has not been blown, they picked this victim over the others to avoid giving away their stealth presence and to avoid being confronted by the other swimmers (i.e. a group of migrating or feeding seals).

To me, the case of mistaken identity comes into play here because the victim was not eaten. He was bitten and spit out, and probably circled, while the shark or sharks waited for him to bleed out so they could come back for him.

Most of the time however, when a human is attacked like this, the shark will realize that they have not attacked a prey item, and will swim off leaving most victims to survive the attack.

The splashing around in the morning feeding hours is most likely what triggered this attack.

I also believe that dive charters who are feeding sharks and putting people over the side in cages in Isla de Guadelupe, Mexico are really causing problems for us by familiarizing the Whites with humans and associating us with food.

It is not a case for us to issue a "man-hunt" for the Shark or Sharks involved. We are in THEIR territory when we are swimming and surfing and kayaking, etc. They are only doing what is natural and instinctual to them, hunting and finding food in a place that we have made it VERY HARD for them to do.

The last time this happened in San Diego County was in 1959, and the victim was Robert Pamperin, off Alligator Rock in La Jolla.

I guess we each have our time to go, and none of us will know when that is until it happens.

My condolences go out to this victim's family.

Wednesday, April 2, 2008

The Summer Hybrid Quad...

The Summer Hybrid Quad is a model I am designing and shaping with John "Jodasch" Johnson. It is a Hybrid Swallow Tail Quad Fish. John's is 5' 8" and has a modified fish template where the curve bends around to allow 8" between the pins, with a 2" deep swallow tail. It's 19 1/2" wide and 2 3/8" thick. The board is completely foiled out with streamlined rails and bottom contours flowing out through the fins and tail... Call me up if you want to order one for yourself. I can make 'em in any size and / or according to your favorite dimensions.

Thanks!

David Falkenau
619-757-0100

Tuesday, March 4, 2008

One of the few bullies we have to put up with in our playground...



Friday, January 25, 2008

School of Rock!


I wish my teacher would have brought his axe in to my English class to rock out when I was in high school!

Tuesday, January 22, 2008

Look at this nasty condition caused by chemicals in paint and rubber used to manufacture various consumer products in China... and sold at Walmart!

We need to be careful about what materials we use in our products...

JUST LOOK AT SOME OF THESE PICTURES OF WOMEN'S FEET AFTER WEARING SANDALS RECENTLY PURCHASED AT WALMART THAT WERE IMPORTED FROM CHINA...

I RECENTLY SPOKE WITH A SURFER WHO DEVELOPED SIMILAR CHEMICAL BURNING ON HIS INNER THIGHS, STOMACH, AND CHEST AFTER SURFING ON A BOARD MADE IN CHINA.

ALL THAT MONEY YOU ARE "SAVING" BY BUYING MASS PRODUCED "POPOUT" SURFBOARDS MAY COME BACK AND BITE YOU LATER ON IF YOU DEVELOP SIMILAR SYMPTOMS FROM USING PRODUCTS MADE IN CHINA...













http://www.snopes.com/medical/toxins/flipflop.asp

Saturday, December 22, 2007

Another one just shaped... 9'2" "Oceanslider" shaped by David Falkenau for Wayne @ Hill Street Cafe






















I shaped this one with hard down rails all the way around for speed. This one has little bit of roll in first 3rd, goes harder in the middle third, and the last 3rd to is hardest, with the last 18" sharp as a straight razor.

I love pintails, so I went with a pintail.

This one will got a 10.5" box 7" up from the tail. I made it to have thw Thrailkill Twin set-up, but Wayne decided to go with a Single.

This is going to be glassed with Canary Yellow resin tint/pigment and finally glossed and polished.

I guess you can say this is my "Single Fin Yellow"!

Wayne is the Longhaired guy at Hill Street Cafe (with the Green Truck and Window Washing Business). He surfs this board at the Oceanside Pier all the time now.

Friday, December 21, 2007

9'2" "The Glide" shaped by David Falkenau





Skip Frye Template traced from Chad Brienza's Frye.

Nose rocker: 4 1/4"

Tail rocker: 2 5/8"

Thickness: almost 3 1/8" at stringer but foiled out through the rest of the board and rails, so it doesn't seem as thick

60/40 Palm-of-hand-shaped rails

hard edge last 18"

2+1 Set-up (Frye Placement) 8" box 6 5/8" to 7" up from tail, plus 2 FCS plugs on each side parallel to and lined up with front edge of box.

Top-notch $400 glass job:

I went all out on this glass job... didn't cut any corners... laid it all out on the line!

Volan Cloth w/taped & cut laps

Resin Pinlines

Bottom & Rails - Opaque Red, White, Blue Resin Swirl

Top - Transparent Red, White, & Blue Resin Swirl

Black Pinlines

Gloss & Polish

It turned out to be a beautiful board. My dad wanted to ship it back home to Michigan when he saw it at my house... I sure wish I wasn't hurting for money then... I would have liked for him to have had it.


Friday, December 14, 2007

Stop the Slaughter!!!!!!!!!!!!!!!!!!!!!!!!!

Stop the Slaughter!!!



Thursday, November 15, 2007

In case you didn't know...

I give piano lessons, at all levels. I specialize in southern blues rock and roll.

I also give shaping lessons.

I also tutor in English, and edit documents as well.

If you are interested in any of the above, please contact me on my cell:

619-757-0100

Dave

Thursday, November 8, 2007

I WANT TO SHAPE YOUR NEXT SURFBOARD!!!!!!!

I make custom surfboards (wood or foam; fiberglass or epoxy); fins; skate decks; nose & tail blocks; wood racks; wood board hangers; board straps; etc.

My shapes are all custom tailored to your needs.

I innovate templates from past and present cutting edge designs, as well as original templates and designs, fluid curves, and foils designed for speed, drive, flex, hold, release, trim, and glide!

My biggest influences are Skip Frye & Bill Thrailkill -- two masters of speed and trim in both small and large surf.

I got my start shaping boards out of necessity in the 80's. We didn't have surfshops to buy boards from where I grew up, so I salvaged old boards, broken boards, and became Grubby Clark's main surfboard blank customer in the Great Lakes Region.

I taught myself the trade through trial and error.

I have lived and surfed all over the world, and have owned and ridden a quiver of well-over 100 surfboards by various legendary shapers; all of which I studied, templated, and emulated early in my shaping career.

I know what works, and I apply my knowledge of air foils, hydrodynamics, and fluid dynamics to my own designs.

If you want a custom board made for you specifically, come by my shop or give me a call and we'll work something out.

Thanks for your support!

Sincerely,

David Vernon Falkenau

Artisan Surf Designs / Falkenau Surfboards & Fins
2658 State Street
Carlsbad, CA 92008
619-757-0100
info@artisansurfdesigns.com
http://www.artisansurfdesigns.blogspot.com

Quality, not quantity! Hand Shaped in the USA, NOT machined overseas!

Tuesday, November 6, 2007

SUPPORT SWAYLOCKS!

If you haven't been to swaylocks.... you are missing the best board design forum on the planet!

Friday, November 2, 2007

DAVID FALKENAU LIVE! TONIGHT @ JAVA JONES, 9th & MARKET ST., Downtown, San Diego!!! Show Starts @ 7PM!!!!!

If you are interested, take the 15 to down town or the I-5 to down town, get off on 10th and take it to Market St. Take a right onto Market and another Right on 9th, and you are right there... JAVA JONES. It is a child friendly coffee house, and music will be from 7-10PM, and I do not know what time I go on. There are 3 of us playing 40 minute slots, so I don’t know which I am playing.

JAVA JONES MUSIC, hosted by Matthew Blake, featuring, original music from David Falkenau (with Greg Stewart on percussion), Chad Cavanaugh, and Nathan Welden.

Thanks!

Hope to see you there!

-David Falkenau
619-757-0100

Saturday, October 27, 2007

The Magic of Danny Hess

Danny Hess Surfboards


Danny Hess is a green carpenter who turned his attention to hollow wood surfboards a few years ago. His professional woodworking skill and his skill as a top-level surfer at Ocean Beach were combined into a new craft. I've been fortunate to be able to watch some of the refining of his craft as he reached his current level of expertise, where he is making shortboards that weigh 8 pounds out of wood and epoxy. It is unquestionable that you will be amazed at the quality of the workmanship. As to the shapes, he has one of the best testers in the state in his own two feet. If you are at all interested, give him an email or ring, and check out some of his work.

The Making of a Custom Surfboard

A look at how a veteran craftsman builds a board with materials chosen to minimize environmental impact

By Jeffrey Gangemi

For the past eight years, Danny Hess, 31, a veteran surfboard shaper based in San Francisco, has been making surfboards out of natural materials to minimize their impact on the environment without sacrificing performance or aesthetics. Hess is one of a small but growing number of independent shapers finding increasing demand for these "cleaner" boards. In fact, a year and a half ago, Hess closed his environmental design firm and took on board-making full-time. Today, he uses wood harvested from forests that are then replanted, and a kind of recyclable foam called EPS, in a hand-built construction process that he says makes his boards last for "generations, instead of a few months." The starting price is $1,100, compared to $400 for a low-end commercial model.


Built to Last

Each Danny Hess surfboard is built using wood, such as poplar, which he chooses because it is grown locally and replanted. Hess says his boards have a lifespan far longer than a conventional surfboard-as long as 10 years as opposed to a few months-because the wood does not fatigue and break down the way the foam in a traditional board does.


Making the Mold

The first step in the process is building what Hess calls the perimeter frame. Each perimeter frame is constructed using a system of molds and templates, which creates the board's rail outline, foil, and rocker. Using pneumatic pressure, Hess creates molds that become the board's outline, and glues cork and wood into the mold that creates the frame.


Trade Secrets

The second step is fashioning the interior frame, which is made from pieces of EPS foam. The process of making a Hess interior frame is proprietary, but it involves shaping the top and bottom contours of the board, and inserting pieces of foam to fill out the open spaces between the perimeter frame.


Serious Recycling

Since Hess uses foam in pieces as opposed to a single blank, he often has extra pieces of foam, which he sends back to the EPS foam company to be recycled and used in future foam blanks.


Giving It Shape

Hess puts all the pieces of the interior and perimeter frame together. He shapes the whole board to create the deck and bottom contours, using a plane and vices.


Organic Outerwear

Next, Hess creates a wood skin for the deck and bottom of the board out of a lightweight, strong wood such as poplar, birch, or vertical grain fir.


In a Vacuum

Hess then bonds the wood skin to the EPS foam and perimeter frame to create a strong, unified structure. The bonding process takes about an hour, and occurs within a vacuum bag, which helps bond the thin wood skin to the interior and external frames. The process of creating a Hess "blank" takes about five times longer than the traditional method.


Hand Shaping

Next, Hess shapes the wooden rails. This is the point in the process where the specific shape of the board is created. It's considered the most critical step for creating a board with optimal performance. The rail-shaping process takes Hess between one and two hours, depending on the shape and size of the board.


Final Steps

Hess sends the board to a local laminator (referred to in the trade as a "glasser") to be coated in a strong, epoxy-based resin. Hess uses epoxy because it emits low volatile organic compounds and doesn't require solvents for cleanup. After it has been glassed, the board is finished and sent to its new owner, who will pay between $1,100 and $1,500 on average.

Hess Surfboards

Hess Surfboards

Danny Hess is a master woodworker and native Californian. He makes beautiful boards from sustainable materials including Poplar, EPS and Cork.


Daniel Hess is a true craftsman who designs and builds beautiful, strong, high performance surfboards. His use of recyclable and sustainable materials alongside a design methodology emphasizing the strength and longevity of each surfboard, results in a process that has far less environmental impact than that of a conventional polyurethane / polyester surfboard.

Integrated into the design of each board are materials with a lower environmental impact such as sustainably harvested wood, cork - a renewable resource, EPS foam which is the only recyclable surfboard foam and an epoxy which emits very low Volatile Organic Compounds and does not require solvents for clean up.

Each Hess board uses one half the fibreglass of a conventional surfboard, while remaining far stronger due to its design, the materials used and its construction. And, the use of wood in Hess boards avoids the more rapid fatigue and break down that conventional foam boards suffer, ensuring that each Hess board has a long and useful life.

Hess Pacheco Quad

Hess Pacheco Quad

Pacheco Quad - Beautifully crafted by Danny and inspired by the outlines of Rich Pavel and Manny. Made with sustainable materials.

Hess Pacheco Quad

HESS SURFBOARDS - PACHECO QUAD

Inspired by the beautiful outlines of Rich Pavel and Manuel Caro of Mandala, this quad fin outline utilizes streamlined curves, pronounced hip through the tail, and a more progressive foil and entry/tail rocker. These elements work together to create a board that responds to a full range of surf and really comes to life in ever changing beach break conditions

Rails: Poplar/Cork

Skin: Birch

Fins: Vector/Quad/Twin/Keel

Dimensions: n/a
Weight: n/a


The Bite


Wanna listen to the other flock of seagulls? Grab your graphic-print skinny tie, and head to the beach. But first, paddle on over to SF surfboard shaper Danny Hess. This eco-conscious surfer creates sleek-looking, custom-made boards by hand from reclaimed and sustainably-harvested wood, renewable cork, recyclable foam, and epoxy that doesn't off-gas VOCs. Set up a meeting, and he'll design a board from scratch that fits your needs - shapes range from traditional twin keel fish to maverick guns. And while prices run a few hundred bucks more than your average board, epoxy boards can last up to five times longer than conventional ones, meaning fewer surfboards end up landfills. They're also nontoxic, so you'll be riding new waves without polluting them.

Year Built: 2006
Dimensions: 5'6
Shaper:
Daniel Hess
Manufacturer: Hess Surfboards
Location: San Francisco Ca.

Here is my most recent Hollow wood/ EPS interior frame fish. A sleeker outline working with the vector quad fin setup to create a high performance board.Single Concave bottom. Poplar/ cork rails, poplar skin and a 1lb. Eps frame. This one comes in at 7.5 lbs.




Hess Surfboards

Danny Hess surfs Ocean Beach, San Francisco. A beach break with a reputation for holding a swell up to whatever size you can Hess Surfboardspersonally manage and making even the strongest surfers sulk all the way home. It’s a fast hollow wave. On big days most people are lucky to even make it outside. There are stories of Ocean Beach locals running stairs and doing pull-ups in preparation for the cold and unforgiving winter swells. It’s here that Danny has proven that his hollow wood boards are not just a throwback to traditional shapes but future-sleds, boards capable of speeding around sections and drawing clean lines before disappearing into the cavernous beach break barrels, boards that will do so year after year and then eventually turn back to dust.

Danny is not new to green construction methods. As a green building contractor in the Bay Area Danny was familiar with the ins and outs of sustainability. A passion for surfing and woodworking eventually launched him into a full-fledged board building lifestyle. Danny combines perimeter rail technology with EPS spine and ribs and wraps the boards in Epoxy. His boards look like fine furniture. But how do they work? The photos on his site and the ones provided here for us by Erin Kunkle are the proof. From cold Ocean Beach barrels to blue Indonesian perfection, Danny’s boards seem to fit, fly and flex perfectly.

Hess Surfboards - Indo testing

One striking aspect of Hess’s approach is his outright commitment to making a product with environmental ethics in mind. He is clear about the materials he uses and makes sure that longevity is part of his surfboard’s characteristics. One of the first people to respond to our request for an interview, Danny was stoked about our plans to explore sustainably minded surf products. After some time we finally bring you this interview. Check out his boards at www.hesssurfboards.com

Also check the new blog at www.hesssurfboards.blogspot.com

Q. Please tell us a little about yourself and how Hess Surfboards came to be.

A. First off let me thank you for starting this website and inviting me to participate. The evolution of Hess Surfboards has been a pretty organic process. I began making my own boards when I was around 16 and have become more and more committed to it since. My original motivation for making boards is the same now as it was when I began- to make a stronger, longer lasting, more functional surfboard.

My first 30 or so boards were made from traditional PU/PE materials, but when I began making a living as a green builder/ designer about 8 years ago and moving towards a more sustainable way of living, I became very motivated to build a surfboard with far less environmental impact. I spent just about all of my free time when I wasn’t surfing or working on clients homes developing the fundamentals of my technology and method for building these boards. I never doubted that wood was the best material to use. I was very familiar with it, nothing can do what it does and I had established a lot of great sources for sustainably harvested wood through the work I was already doing. The first board took me over 160 hrs to build, and each generation since has taken far less time, been far lighter, and much stronger. It has been a continuous process of trying many different ways of putting all of the elements together to get better results.

Tuning the rails with a spokeshaveThe last couple years I feel that I’ve come to a refined point where I am no longer making these dramatic changes in the construction of each board. I feel very confident that the makeup of each board, as they are now, is what I’ve been working towards for these years. It never occurred to me in the beginning that I would be building these boards for a living. My motivation has always been a personal one. At first I began building these boards for a few local Ocean Beach surfers that were interested and over the last seven years it has slowly evolved in to building boards for people all over the world and it’s how I now make a living.

Q. In some of my research on surfing forums I have encountered surfers who think of the idea of green surfing as being “hippy lovin, tree huggin, soy drinking” rubbish. Essentially the kind of lackadaisical attitude that mass media assigns the surf world. How do you think this point of view can change? Have you experienced this kind of banter in your work?

A. “Go shape a pickle if you want a green surfboard”. That was always my favorite comment when I first began posting